Circumferentially emitting luminaires and lens-elements formed by transverse-axis profile-sweeps

• US 7,006,306 B2
• Filed: 07/29/2004
• Issued: 02/28/2006
• Est. Priority Date: 07/29/2003
• Status: Active Grant

• Current Assignee: Light Engine Limited
• Original Assignee: Light Prescriptions Innovators, LLC
• Inventors: Parkyn, William A. Jr., Falicoff, Waqidi, Benitez, Pablo, Minano, Juan Carlos, Sun, Yupin
• Primary Examiner(s): DANG, HUNG XUAN
• Application Number:
  US10/903,925
• Publication Number:
  US 20050024744A1
• Time in Patent Office: 579 Days
• Field of Search: 359/642, 359798-800, 359/725, 385/146, 385/901, 385/145, 362326-328, 362335-340, 362/560
• US Class Current: 359/800
• CPC Class Codes: F21S 10/06 flashing, e.g. with rotating reflector or light source signalling lighting devices mounted on vehicles B60Q1/26
• CPC Class Codes: F21W 2111/00 Use or application of lighting devices or systems for signalling, marking or indicating, not provided for in codes F21W2102/00 – F21W2107/00
• CPC Class Codes: F21W 2111/02 for roads, paths or the like
• CPC Class Codes: F21Y 2115/10 Light-emitting diodes [LED]
• CPC Class Codes: G02B 19/0028 refractive and reflective surfaces, e.g. non-imaging catadioptric systems
• CPC Class Codes: G02B 19/0061 the light source comprising a LED semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission H01L33/00
• CPC Class Codes: G02B 19/0071 adapted to illuminate a complete hemisphere or a plane extending 360 degrees around the source
• CPC Class Codes: G02B 3/04 with continuous faces that are rotationally symmetrical but deviate from a true sphere , e.g. so called "aspheric" lenses
• CPC Class Codes: G02B 6/0018 Redirecting means on the surface of the light guide
• CPC Class Codes: G02B 6/0021 for housing at least a part of the light source, e.g. by forming holes or recesses
• CPC Class Codes: G02B 6/0033 Means for improving the coupling-out of light from the light guide
• CPC Class Codes: H01L 33/58 Optical field-shaping elements

Abstract

The present embodiments provide methods and apparatuses for providing prescribed illumination. Some embodiments provide lenses that include a two-dimensional beam-forming lens-profile where the profile acts to deflect light rays from a light source into a relatively narrow output beam. A zone of higher refractive index than that of the area outside the profile is enclosed where the higher refractive-index zone admits the light rays, a transverse axis of revolution is further included and extends transversely across and outside of the lens-profile so that the transverse axis extends generally laterally with respect to a luminous centroid-direction of the output beam. The lens further includes a surface of revolution formed by circularly sweeping the lens-profile about the axis of revolution forming a circumferential beam from the output beam emitted by said surface of revolution.

Claims

1. An illumination lens comprising:

a two-dimensional beam-forming lens-profile where the profile acts to deflect light rays from a light source into a relatively narrow output beam;

the lens-profile encloses a zone of higher refractive index than that of the area outside the profile where the higher refractive-index zone admits the light rays;

a transverse axis of revolution extending transversely across and outside of the lens-profile so that transverse axis extends substantially laterally with respect to a luminous centroid-direction of the output beam;

a surface of revolution formed by circularly sweeping the lens-profile about the axis of revolution forming a circumferential beam from the output beam emitted by said surface of revolution;

wherein the lens-profile comprises totally internally reflecting facets.

2. The lens of claim 1, wherein the lens-profile comprises a relatively small focal zone from which the light rays diverge with a relatively wide angular swath such that the profile deflects the light rays from said focal zone into the relatively narrow output beam;

and

the transverse axis of revolution passes through the focal zone.

3. The lens of claim 2, further comprising:

a focal volume defined about the focal zone by the sweeping of the lens-profile about the axis of revolution.

4. The lens of claim 3, wherein the focal volume is defined to receive a light source positioned at the focal zone.

5. The lens of claim 2, wherein said light source is a light-emitting diode.

6. The lens of claim 5, wherein said light-emitting diode is oriented so that the radiant-centroid of light emissions from the light-emitting diode is parallel to said transverse axis.

7. The system of claim 5 wherein said light-emitting diode is oriented so that the radiant-centroid of light emissions from the light-emitting diode is perpendicular to said transverse axis.

8. The lens of claim 1, wherein the focal volume defined through the sweep of the lens-profile defines a cavity at an edge of the lens to admit and distribute the light rays from the light source.

9. The method of claim 1, further comprising:

a reflector positioned about at least a portion of the output surface to reflect at least a portion of an output beam exiting the output surface to direct the at least the portion of the output beam in a direction substantially parallel with the axis of symmetry.

10. The lens of claim 1, wherein said lens-profile is bilaterally symmetric about a line perpendicular to said transverse axis.

11. The lens of claim 1, wherein said circular sweep is through 360°

.

12. The lens of claim 1, wherein said circular sweep is through 180°

.

13. The lens of claim 1, wherein at least the output surface tailors said circumferential beam to illuminate a nearby surface.

14. The lens of claim 1, wherein at least the output surface tailors the circumferential output beam such that the circumferential beam conforms to a far-field intensity prescription.

15. The lens of claim 14, at least the output surface tailors the circumferential output beam such that the circumferential beam has a beam divergence of at least about ±

7° and

an intensity to be visible for at least one mile.

16. The lens of claim 14, wherein at least the output surface tailors the circumferential output beam such that the circumferential beam is shaped to conform to the angular form meeting predefined standards.

17. The lens of claim 16, wherein the two-dimensional beam-forming lens-profile comprises profiles of a plurality of lenses stacked along the axis of revolution where the profiles of the plurality of lenses deflect light rays from a plurality of light sources.

18. A method for generating a lens, comprising:

defining a two dimensional profile having an output surface and an input surface;

defining an axis of symmetry; and

circularly sweeping the profile about the axis of symmetry defining the output surface in three-dimensions, wherein the output surface is radially distanced substantially laterally with respect to the axis of symmetry, where at least a portion of the output surface both internally reflects light, and refracts light exiting the output surface.

19. The method of claim 18, further comprising:

a reflector positioned about at least a portion of the output surface to reflect at least a portion of an output beam exiting the output surface to direct the at least the portion of the output beam in a direction substantially parallel with the axis of symmetry.

20. The lens of claim 18, wherein said lens-profile defines an airgap-RXI lens.

21. The method of claim 18, wherein the circularly sweeping includes circularly sweeping the profile up to 360 degrees.

22. The method of claim 18, wherein the defining the two dimensional profile comprises:

defining the input surface;

defining dual semiconic surfaces; and

defining the output surface, with the dual semiconic surfaces extending in a direction from the input surface toward the output surface.

23. The method of claim 22, wherein the sweeping comprises rotationally sweeping the two dimensional profile defining the output surface such that light emitted from the output surface is substantially perpendicular to the axis of symmetry.

24. The method of claim 18, wherein the defining the output surface comprises defining a conicoid output surface that tapers toward the axis of rotation.

25. The method of claim 26, wherein the output surface refracts light emitted from the output surface and establishing an output light prescription that illuminates a plane substantially perpendicular to the axis of rotation.

26. The method of claim 18, further comprising:

defining an internally reflective surface positioned relative to the output surface such that at least a portion of light reflects from the internally reflective surface and is directed to fit output surface.

27. The method of claim 26, wherein the defining the output surface comprises:

defining a first refractive section;

defining a second vaulted section extending from the first refractive section and positioned relative to the internally reflective surface to receive light reflected from the internally reflective surface.

28. The method of claim 27, wherein the defining a two-dimensional profile comprises simultaneously defining multiple surfaces such that the defined input surface, reflective surface and output surface are interdependent.

29. A method for generating a light output, comprising the steps of:

retracting initial light through facets of an input surface;

internally reflecting the light; and

again refracting the light producing an output light that is circumferentially emitted.

30. The method of claim 29, further comprising:

defining the input surface such that the input surface includes the facets.

31. The method of claim 30, wherein the defining the input surface comprises defining a cavity into which a light source is positioned.

32. The method of claim 29, further comprising:

joining two three-dimensional optical devices providing an optical device that is substantially symmetrical for 360°

about rotational axis.

33. The method of claim 32, further comprising:

stacking three-dimensional optical devices that are substantially symmetrical for 360°

about rotational axis.

34. The method of claim 29, wherein the again refracting comprises producing the output light that is at least partially lateral with respect to an axis of revolution.

35. The method of claim 34, wherein the step of internally reflecting the light includes totally internally reflecting the light.

36. The method of claim 35, wherein the axis of revolution is substantially lateral with respect to a luminous centroid-direction of the output light.

37. An apparatus for use in directing an output beam, comprising:

a two-dimensional profile;

an axis of symmetry;

a three-dimensional volume defined by rotating the two-dimensional profile about the axis of symmetry through 180°

; and

an output surface defined on the three-dimensional volume such that a luminous centroid-direction of an output beam is directed lateral to the axis of symmetry from the three-dimensional volume through the output surface.

38. The apparatus of claim 37, further comprising:

an input surface comprising facets defined on the three-dimensional volume.