Knit sock

• US 7,007,517 B2
• Filed: 08/17/2004
• Issued: 03/07/2006
• Est. Priority Date: 08/02/2004
• Status: Expired due to Fees

• Current Assignee: Menzies-Southern Hosiery Mills Incorporated
• Original Assignee: Menzies-Southern Hosiery Mills Incorporated
• Inventors: Menzies, Balfour Stirling Mullins
• Primary Examiner(s): WORRELL JR, LARRY D
• Application Number:
  US10/919,974
• Publication Number:
  US 20060021389A1
• Time in Patent Office: 567 Days
• Field of Search: 661/78.R, 661/85, 661/86, 661/87, 661/88
• US Class Current: 66/185
• CPC Class Codes: A41B 11/02 Reinforcements
• CPC Class Codes: A41B 2400/20 Air permeability; Ventilation
• CPC Class Codes: A61F 13/064 for feet incorporating non-textile reinforcing elements, e.g. springs or stays A61F5/0111; corn-pads, corn-rings A61F13/063
• CPC Class Codes: A61F 13/08 Elastic stockings; for contracting aneurisms
• CPC Class Codes: A61F 2013/00246 in a special way pervious to air or vapours
• CPC Class Codes: A61F 2013/00272 protection of the body or articulation safety barrier for protection of the operator A61F2013/00297; protecting the body against ulcers A61F2013/15024; protection in contaminated, e.g. NBC or industrial toxic ambience A61F2013/15065
• CPC Class Codes: A61F 2013/00395 from skin abrasion
• CPC Class Codes: A61F 2013/0048 for toes for red nails, in-grown nails or felons A61F2013/00353
• CPC Class Codes: D04B 1/02 Pile fabrics or articles having similar surface features
• CPC Class Codes: D04B 1/12 characterised by thread material
• CPC Class Codes: D04B 1/265 Surgical stockings of unspecified knit construction and reinforced A41B11/02; of unspecified knit construction and elastic A61F13/08

Abstract

A knit sock useful for patients susceptible to foot problems resulting from diabetes or other conditions includes a leg section and a foot section. The leg section has sufficient expandability to be drawn over and cover at least a portion of a leg of a wearer. The foot section includes a heel section, a toe section, a sole section, and an instep section. The instep includes a ventilation panel and a flex zone, each having a different stitch construction. The ventilation panel allows air to pass through the sock and the flex zone prevents bunching or wrinkling of the material against the skin of the foot.

Claims

1. A knit sock useful for patients susceptible to foot problems, comprising:

a leg section having sufficient expandability to be drawn over and cover at least a portion of a leg of a wearer; and

a foot section comprising a heel section, a toe section, a sole section, and an instep section, wherein the instep section comprises at least one ventilation panel having a first knit construction to allow the passage of air therethrough and to provide ventilation along at least a portion thereof and wherein the instep section further comprises at least one flex zone having a second knit construction that is different from the first knit construction of the ventilation panel to prevent bunching of the sock against the foot of the wearer as the foot bends in use.

2. The sock of claim 1, wherein said at least one ventilation panel is located between the toe section and an ankle section of the sock covering an ankle joint of the wearer.

3. The sock of claim 2, wherein said at least one flex zone is located on an upper portion of the instep section between the ankle section and the ventilation panel.

4. The sock of claim 3, wherein said at least one flex zone extends from one side of the sock from a region near the ankle section across the top of the foot to the opposite side of the sock to the opposing ankle section.

5. The sock of claim 3, wherein said at least one flex zone is integrally knit to a lower portion of the leg section.

7. The sock of claim 1, wherein said at least one ventilation panel comprises a knit construction that is more open than the knit construction of said at least one flex zone.

8. The sock of claim 1, wherein said at least one ventilation panel has an open stitch construction.

9. The sock of claim 8, wherein said at least one ventilation panel comprises tuck stitches interspersed with plain stitches.

16. The sock of claim 1, wherein said at least one flex zone has a jersey knit construction.

17. The sock of claim 1, wherein said at least one flex zone comprises a finer knit construction as compared to the knit construction of said at least one ventilation zone.

23. The sock of claim 1, wherein the leg section comprises a rib knit construction.

24. The sock of claim 23, wherein the leg section comprises an elastic yarn.

25. The sock of claim 1, wherein the toe section comprises an inverted toe closure seam oriented outwardly away from a surface of the sock contacting the skin of a wearer.

26. The sock of claim 1, wherein the sole section comprises an integrally knit cushioning region to provide additional padding and protection for the wearer.

27. The sock of claim 26, wherein the sole section comprises a sandwich plated cushion knit comprising a plurality of terry loops on a surface of the sole section adjacent the foot of the wearer.

28. The sock of claim 1, wherein the heel section comprises a Y heel construction.

29. The sock of claim 1, wherein the sock comprises one or more yarns comprising synthetic fibers, natural fibers, or a blend of synthetic fibers and natural fibers.

30. The sock of claim 29, wherein said one or more yarns comprise fibers having moisture wicking properties.

31. The sock of claim 30, wherein said one or more yarns comprise acrylic fibers.

35. The sock of claim 24, wherein the leg section comprises a rib knit construction having an elastic yarn laid therein.

36. The sock of claim 35, wherein the leg section has substantial circumferential expandability.

37. The sock of claim 36, wherein the leg section has a circumferential expandability sufficient to allow the circumference of the leg section to expand at least about twice its unstretched circumference.

6. A knit sock useful for patients susceptible to foot problems, comprising:

a leg section having sufficient expandability to be drawn over and cover at least a portion of a leg of a wearer; and

a foot section comprising a heel section, a toe section, a sole section, and an instep section,

wherein the instep section comprises at least a first and a second ventilation panel between the toe section and an ankle section of the sock covering an ankle joint of the wearer, each having a first knit construction to allow the passage of air therethrough and to provide ventilation along at least a portion thereof, wherein the first ventilation panel is located along an upper portion of the instep section integrally knit to a lower portion of the leg section;

the second ventilation panel is located along a lower portion of the instep section; and

wherein the instep section further comprises at least one flex zone located along an intermediate portion of the instep section between the first and second ventilation panels having a second knit construction that is different from the first knit construction of the ventilation panels to prevent bunching of the sock against the foot of the wearer as the foot bends in use.

10. A knit sock useful for patients susceptible to foot problems, comprising:

a leg section having sufficient expandability to be drawn over and cover at least a portion of a leg of a wearer; and

a foot section comprising a heel section, a toe section, a sole section, and an instep section, wherein the instep section comprises at least one ventilation panel having a first knit construction to allow the passage of air therethrough and to provide ventilation along at least a portion thereof and wherein the instep section further comprises at least one flex region having a second knit construction that is different from the first knit construction of the ventilation panel to prevent bunching of the sock against the foot of the wearer as the foot bends in use, wherein said ventilation panel comprises a first yarn having a first denier and a second yarn having a second denier that is smaller than the denier of said first yarn.

11. The sock of claim 10, wherein said first and second yarns are formed of different materials.

12. The sock of claim 11, wherein said first yarn having a larger denier is an acrylic yarn.

13. The sock of claim 12, wherein said second yarn having a smaller denier is a nylon yarn.

14. The sock of claim 10, wherein said ventilation panel comprises a plurality of rows comprising a plurality of stitches A formed of said second yarn having a smaller denier alternating with a plurality of stitches B formed of a combination of said first yarn having a larger denier and said second yarn having a smaller denier.

15. The sock of claim 14, wherein said ventilation panel comprises a four row repeat pattern, wherein the first and second rows of said four row repeat pattern comprise the same pattern of alternating stitches A and B so that the stitches directly above one another in said first and second rows are the same, and wherein the third and fourth rows of said four row repeat pattern comprise a pattern of alternating stitches A and B that is offset by one stitch relative to the pattern of stitches A and B of said first and second rows, and further wherein said third and fourth rows comprise the same pattern of alternating stitches A and B so that the stitches directly above one another in said third and fourth rows are the same.

18. A knit sock useful for patients susceptible to foot problems, comprising:

a leg section having sufficient expandability to be drawn over and cover at least a portion of a leg of a wearer; and

a foot section comprising heel section, a toe section, a sole section, and an instep section, wherein the instep section comprises at least one ventilation panel having a first knit construction to allow the massage of air therethrough, and to provide ventilation along at least a portion thereof and wherein the instep section further comprises at least one flex region having a jersey knit construction that is different from the first knit construction of the ventilation panel to prevent bunching of the sock against the foot of the wearer as the foot bends in use, wherein said flex zone comprises a first yarn having a first denier and a second yarn having a second denier that is smaller than the denier of said first yarn.

19. The sock of claim 18, wherein said first and second yarns are formed of different materials.

20. The sock of claim 18, wherein said first yarn having a larger denier is an acrylic yarn.

21. The sock of claim 20, wherein said second yarn having a smaller denier is a nylon yarn.

22. The sock of claim 18, wherein said flex zone comprises a plurality of rows comprising stitches formed of said first yarn having a larger denier alternating with a plurality rows comprising stitches formed of said second yarn having a smaller denier.

32. A knit sock useful for patients susceptible to foot problems, comprising:

a leg section having sufficient expandability to be drawn over and cover at least a portion of a leg of a wearer; and

a foot section comprising a heel section, a toe section, a sole section, and an instep section, wherein the instep section comprises at least one ventilation panel located between the toe section and an ankle section of the sock covering an ankle joint of the wearer and having an open knit construction to allow the passage of air therethrough and to provide ventilation along at least a portion thereof, and wherein the instep section further comprises at least one flex zone located on an upper portion of the instep section between the ankle section and the ventilation panel and extending from one side of the sock from a region near the ankle section across the top of the foot to the opposite side of the sock to the opposing ankle section and having a second finer knit construction as compared to the first knit construction of the ventilation panel, to prevent bunching of the sock against the foot of the wearer as the foot bends in use.

33. The sock of claim 32, wherein the sole section comprises a sandwich plated cushion knit comprising a plurality of terry loops on a surface of the sole section adjacent the foot of the wearer to provide additional padding and protection for the wearer.

34. The sock of claim 33, wherein the toe section comprises an inverted toe closure seam oriented outwardly away from a surface of the sock contacting the skin of a wearer.