Separation roll wear compensation device

• US 7,007,945 B2
• Filed: 02/14/2003
• Issued: 03/07/2006
• Est. Priority Date: 03/20/2002
• Status: Expired due to Term

• Current Assignee: Kabushiki Kaisha Toshiba (Toshiba Corporation)
• Original Assignee: Kabushiki Kaisha Toshiba (Toshiba Corporation)
• Inventors: Naruoka, Yoshihiko, Hiramitsu, Naruaki
• Primary Examiner(s): MACKEY, PATRICK HEWEY
• Application Number:
  US10/366,343
• Publication Number:
  US 20030178763A1
• Time in Patent Office: 1,117 Days
• Field of Search: 271/265.01, 271/258.05, 271/121, 271/122, 271/123, 271/124, 271/125
• US Class Current: 271/125
• CPC Class Codes: B65H 2701/1912 Banknotes, bills and cheques or the like
• CPC Class Codes: B65H 3/0623 acting at least during a part of each separation cycle on the articles in a direction opposite to the final separating direction
• CPC Class Codes: B65H 3/063 separating from the bottom of pile B65H3/0615, B65H3/0623 take precedence
• CPC Class Codes: B65H 3/5246 Driven retainers, i.e. the motion thereof being provided by a dedicated drive

Abstract

A sheet take-out apparatus includes a pickup roller to send out sheets, a take-out roller to take out sheets sent out by the pickup roller, a separation roller pressure contacting the take-out roller to separate taken out sheets one by one by applying revolving torque in the direction reverse to the sheet take-out direction, a swing arm that is supporting the separation roller and swings according to change in the diameter of the separation roller, a detector to detect the position of the swing arm, and a controller to control revolving torque applied to the separation roller according to the detection result of the detector.

Claims

1. A sheet take-out apparatus comprising:

a pickup roller to send out sheets;

a take-out roller to take out the sheets sent out by the pickup roller;

a separation roller that provides pressure to the take-out roller and separates the sheets one by one by rotating torque in the direction reverse to the take-out direction of the sheets;

a sensor to detect a presence or absence of sheets at a downstream location, with respect to said pick-up roller and said take-out roller, alone a path followed by the sheets in the sheet take-out apparatus;

a support member to support the separation roller and to move according to a change in diameter of the separation roller;

a detector to detect a position of the support member moving in accordance with the change in diameter of the separation roller when the sensor detects the absence of sheets; and

a controller to reduce rotating torque of the separation roller when the support member moves in accordance with the detection result of the detector.

2. The sheet take-out apparatus according to claim 1, wherein the support member includes a swing arm.

3. The sheet take-out apparatus according to claim 2, wherein the detector detects the movement of the swing arm at plural stages, and the controller controls to reduce rotation torque of the separation roller at the plural stages according to the movement of the swing arm detected by the detector at the plural stages.

4. The sheet take-out apparatus according to claim 1, further comprising:

a motor to apply a rotating torque to the separation roller in the direction reverse to the sheet take-out direction,

wherein the controller controls the rotating torque to be applied to the separation roller by varying drive current of the motor according to the result of detection of the detector.

5. The sheet take-out apparatus according to claim 4, wherein the controller has a control data table storing motor drive current values that are optimum for the diameters of the separation roller, takes out a motor drive current value corresponding to the detection result of the detector from the control data table and sets up this drive current value taken out as a motor drive current value.

6. The sheet take-out apparatus according to claim 1, further comprising:

a counter to count the number of sheets taken out by the take-out roller,

wherein the detector detects movement of the support member whenever the count value of the counter reaches a prescribed value.

7. The sheet take-out apparatus according to claim 1, further comprising an alarm to inform operator of an exchange period of the separation roller when the detector detects the moving limit position of the support member.

8. A sheet take-out apparatus comprising:

a pickup roller to send out sheets;

a take-out roller to take out the sheets sent out by the pickup roller;

a separation roller that provides pressure to the take-out roller and separates the sheets one by one by rotating torque in the direction reverse to the take-out direction of the sheets;

a sensor to detect a presence or absence of sheets at a downstream location, with respect to said pick-up roller and said take-out roller, along a path followed by the sheets in the sheet take-out apparatus;

a number of rotations detector to detect the number of rotations of the separation roller when the sensor detects the absence of sheets; and

a controller to reduce the rotating torque of the separation roller when the number of rotations detector changes in accordance with the detection result of the number of rotations detector.

9. The sheet take-out apparatus according to claim 8, wherein the controller controls rotating torque of the separation roller at the plural stages according to the number of rotations of the separation roller detected by the number of rotations detector.

10. The sheet take-out apparatus according to claim 8, further comprising:

a motor to apply rotating torque to the separation roller in the direction reverse to the sheet take-out direction,

wherein the controller controls rotating torque to be applied to the separation roller by varying the drive current of the motor according to the detection result of the number of rotations detector.

11. The sheet take-out apparatus according to claim 10, wherein the controller has a control data table containing drive current values of the motor optimum to the number of rotations of the separation roller, takes out the drive current value of the motor for the number of rotations of the separation roller corresponding to the detection result and sets this drive current value as a drive current value of the motor.

12. The sheet take-out apparatus according to claim 8, further comprising:

a counter to count the number of sheets taken out by the take-out roller,

wherein the number of rotations detector detects the number of rotations of the separation roller whenever the count value of the counter reaches a preset prescribed value.

13. The sheet take-out apparatus according to claim 8, further comprising an alarm to inform operator of an exchange period of the separation roller when the number of rotations detector detects the number of limit of the separation roller.

14. A sheet take-out method in a sheet take-out apparatus that has a pickup roller to send out sheets, a take-out roller to take out the sheets sent out by the pickup roller, and a separation roller providing pressure to the take-out roller and separating the sheets one by one by rotating torque in the direction reverse to the take-out direction of the sheets, comprising:

detecting with a sensor a presence or absence of sheets at a downstream location, with respect to said pick-up roller and said take-out roller, along a path followed by the sheets in the sheet take-out apparatus;

detecting a diameter size of the separation roller that changes with abrasion when the sensor detects the absence of sheets; and

reducing the rotation torque of the separation roller when the diameter size of the separation roller changes in accordance with the detection result in the detecting.

15. The sheet take-out method according to claim 14, wherein the detecting is carried out at plural stages, and

the reducing reduces the rotating torque of the separation roller at plural stages according to the detection results at the plural stages.

16. The sheet take-out method according to claim 14, further comprising:

applying the rotating torque with a motor in the direction reverse to the take-out direction to the separation roller,

wherein the reducing changes the drive current supplied to the motor according to the detection result of the diameter size.

17. The sheet take-out method according to claim 16, wherein the reducing takes out a motor drive current value from a control data table storing motor drive current values that are optimum for the diameters of the separation roller and supplies a drive current corresponding to the motor drive current value taken out from the control data table to the motor.

18. The sheet take-out method according to claim 14, further comprising:

counting the sheets taken out by the take-out roller, wherein the detecting detects a size of the diameter of the separation roller whenever the counted value reaches a preset prescribed value.

19. The sheet take-out method according to claim 14, further comprising:

alarming operator of an exchange period of the separation rollers when the limit value of diameter size for abrasion of the separation rollers is detected in the detecting.