Instruments and methods for stabilization of bony structures

• US 7,008,422 B2
• Filed: 10/03/2002
• Issued: 03/07/2006
• Est. Priority Date: 10/20/1999
• Status: Expired due to Term

• Current Assignee: Warsaw Orthopedic Incorporated (Medtronic Plc)
• Original Assignee: SDGI Holdings Incorporated (Medtronic Plc)
• Inventors: Sherman, Michael C., Justis, Jeff R., Foley, Kevin T.
• Primary Examiner(s): Robert, Eduardo C.
• Assistant Examiner(s): COMSTOCK, DAVID C
• Application Number:
  US10/263,522
• Publication Number:
  US 20030060826A1
• Time in Patent Office: 1,251 Days
• Field of Search: 606/53, 606/60, 606/61, 606/80, 606/86, 606/87, 606/96, 606/98, 606/99, 606/104, 606/130, 606/170
• US Class Current: 623/17.16
• CPC Class Codes: A61B 17/00234 for minimally invasive surgery A61B17/0218, A61B17/0469, A61B17/12013, A61B17/1285, A61B17/29, A61B17/320016 take precedence
• CPC Class Codes: A61B 17/1671 for the spine
• CPC Class Codes: A61B 17/7038 to a different extent in different directions, e.g. within one plane only
• CPC Class Codes: A61B 17/7086 Rod reducers, i.e. devices providing a mechanical advantage to allow a user to force a rod into or onto an anchor head other than by means of a rod-to-bone anchor locking element; rod removers
• CPC Class Codes: A61B 17/7089 wherein insertion is along an arcuate path
• CPC Class Codes: A61B 17/88 Osteosynthesis instruments; Methods or means for implanting or extracting internal or external fixation devices A61B17/7074 takes precedence
• CPC Class Codes: A61B 17/8872 Instruments for putting said fixation devices against or away from the bone A61B17/7074, A61B17/808 take precedence
• CPC Class Codes: A61B 17/8897 Guide wires or guide pins
• CPC Class Codes: A61B 17/90 Guides therefor
• CPC Class Codes: A61B 2017/681 Alignment, compression, or distraction mechanisms

Abstract

The present invention relates to a brace installation instrument placement that is mounted to anchors secured in an animal subject. The installation instrument includes anchor extensions coupled to the anchors. The instrument is movable with respect to the anchors to position a brace in a position more proximate the anchors. The brace can be indexed for insertion at a predetermined orientation with respect to the installation instrument. Methods and techniques for using the installation instrument are also provided.

Claims

1. A device for use in a surgical procedure on an animal subject, comprising:

an installation instrument coupled to a brace, said brace having an indexed portion coupling said brace in a predetermined orientation with respect to said installation instrument, wherein said installation instrument includes a brace inserter having a distal end, said brace indexed portion being coupled at said distal end of said brace inserter and said installation instrument includes a curved portion extending proximally from said distal end to a proximal end and having a channel formed along said curved portion for receiving a brace coupler, said brace coupler having a proximal end opposite said brace secured to said brace inserter, said brace coupler having a brace gripper at a distal end pivotably mounted in said channel by a pin secured to said curved portion of said brace inserter, said brace coupler operable to selectively couple and release said brace from said brace inserter.

2. The device of claim 1, wherein said brace is connectable to at least one anchor securable to the animal subject.

3. The device of claim 1, wherein said brace is immovable with respect to said installation instrument when coupled to said installation instrument.

4. The device of claim 1, wherein said brace coupler includes an elongated flexible member extending from said brace gripper proximally through a nut at said proximal end of said curved portion to a set screw.

5. The device of claim 4, wherein said curved portion has a brace receiving opening at said distal end receiving said brace therein.

6. The device of claim 5, wherein said curved portion includes a stop pin extending through said brace receiving opening.

7. The device of claim 6, wherein said brace includes a connecting end having a recess formed therein, said recess having a proximal end wall and a distal end wall, said stop pin contacting said distal end wall limiting the insertion depth of said brace into said brace receiving opening.

8. The device of claim 7, wherein said brace gripper has a tooth positionable in said recess and contacting said proximal end wall of said recess to couple said brace to said pivot arm.

9. The device of claim 1, wherein said indexed portion is at a first end of said brace, said brace including an opposite second end adapted for percutaneous insertion.

10. The device of claim 1, wherein said installation instrument is movable along a predetermined path and said brace is indexed for orientation along said path.

11. The device of claim 10, wherein said path is an arc having a radius determined by a pivot axis of said installation instrument.

12. A method of installation of an orthopedic brace in an animal subject, comprising:

placing first and second anchors mounted on first and second anchor extensions, respectively, in first and second bony parts of the body;

mounting a brace inserter of an installation instrument on the first and second anchor extensions, the installation instrument having a pivot axis relative to the anchors;

swinging the brace inserter relative to the anchors about the pivot axis and thereby moving the brace through an arc centered on the pivot axis of the instrument; and

introducing an end of the brace to the location of the anchors.

13. The method of claim 12, wherein placing first and second anchors includes placing the first and second anchors percutaneously.

14. The method of claim 13, wherein introducing the end of the brace includes introducing the end of the brace percutaneously.

15. The method of claim 12, further comprising:

securing the brace to the anchors;

disconnecting the inserter from the brace; and

moving the inserter in a reverse direction through the arc and thereby removing the inserter from the body.

16. The method of claim 15, further comprising removing the installation instrument from the body.

17. The method of claim 12, wherein the brace is a shaft curved at a single radius about an axis co-linear with the pivot axis of the arc, and the method further comprises:

introducing the shaft through receivers in the anchors after introducing the brace.

18. The method of claim 12, wherein:

placing the anchors includes using image guided navigation to locate optimum placement and orientation of the anchors in pedicles of vertebral bodies of a single level of the spine of the animal and to locate animal skin locations for percutaneous puncture entry of the anchors.

19. The method of claim 18, wherein:

the anchors are bone engaging fasteners; and

placing the anchors includes introducing the bone engaging fasteners and support arms as pre-assembled units percutaneously through punctures at two of the animal skin locations.

20. The method of claim 19 further comprising:

establishing a pivot axis at a fixed distance from the passageways equal to the radius of curvature of the brace.

21. The method of claim 20 wherein establishing a pivot axis comprises:

mounting support arms on the anchor extensions to connect the brace inserter to the anchor extensions.

22. The method of claim 21, further comprising:

coupling the brace to the brace inserter, and

disconnecting the brace inserter from the brace.

23. The method of claim 12 for spinal fusion and wherein the bony parts are vertebral bodies of the animal spine, the method further comprising:

removing the intervertebral disc from the space between first and second vertebral bodies through a first percutaneous puncture in the subject;

introducing one or more interbody fusion devices into the space;

engaging first and second anchors to the first and second vertebral bodies, respectively, through second and third percutaneous punctures in the subject; and

installing the brace through a fourth percutaneous puncture in the subject and connecting the brace to the anchors by application of a fastening tool to the anchors through a bore in each of the first and second anchor extensions.

24. The method of claim 23 wherein introducing one or more interbody fusion devices includes introducing one or more interbody fusion devices via an anterior approach to the disc space.

25. The method of claim 24, wherein the brace installation step includes:

swinging the brace through an arc in a plane containing the brace and perpendicular to the axis of curvature of the brace; and

passing portions of said brace into passageways in the anchors.

26. A method of installation of a connecting element in an animal subject, comprising:

placing first and second anchors in first and second bony parts of the body;

mounting an installation instrument on the first and second anchors, the installation instrument having the connecting element secured thereto; and

moving the installation instrument to position the connecting element more proximate the first and second anchors.

27. The method of claim 26, wherein the connecting element is releasably secured to the installation instrument.

28. The method of claim 26, further comprising:

securing the connecting element to the first and second anchors after moving the installation instrument.

29. A method of installation of a brace in an animal subject, comprising:

placing first and second anchors mounted on first and second anchor extensions, respectively, in first and second bony parts of the body;

mounting a brace inserter on the first and second anchor extensions; and

guiding the brace into a desired position relative to the anchors with the brace inserter.

30. The method of claim 29, wherein the brace is curved, the brace inserter has a pivot axis, and guiding the brace includes swinging the brace through an arc in a plane containing the brace and perpendicular to the axis of curvature of the brace.

31. The method of claim 30, wherein guiding the brace includes passing portions of the brace into passageways in the anchors.

32. The method of claim 31, wherein the pivot axis of the brace inserter is at a fixed distance from the passageways equal to the radius of curvature of the brace.

33. The method of claim 29, further comprising:

using image guided navigation to orient the anchors with respect to the bony parts; and

placing first and second anchors and anchor extensions includes placing the anchors and anchor extensions percutaneously.

34. The method of claim 29, wherein the bony parts are first and second vertebrae of a vertebral level.

35. The method of claim 34, further comprising:

using image guided navigation to orient and place a guidewire in each of the vertebrae;

guiding the anchors and anchor extensions over a corresponding one of the guidewires; and

removing the guidewires after placing the anchors in the first and second vertebrae.

36. A method for stabilizing at least one vertebral level of an animal subject, comprising:

inserting at least one interbody fusion device in the disc space between the vertebrae;

engaging first and second anchors to corresponding ones of the vertebrae through first and second percutaneous punctures in the subject;

mounting an installation instrument on the first and second anchors; and

positioning a brace proximate the first and second anchors through a third percutaneous puncture in the subject using the installation instrument.

37. The method of claim 36, wherein engaging first and second anchors includes engaging the anchors through first and second percutaneous punctures.

38. The method of claim 37, wherein positioning the brace includes positioning the brace through a third percutaneous puncture.

39. The method of claim 38, wherein the at least one interbody fusion device is inserted through a fourth percutaneous puncture in the subject.

40. The method of claim 39, further comprising removing intervertebral disc material from the disc space between first and second vertebral bodies through the fourth percutaneous puncture in the subject.

41. The method of claim 36, further comprising:

securing the brace to the anchors by application of fastening tool to the anchors through tool bores of the installation instrument.

42. A minimally invasive surgical method, comprising:

positioning at least a pair of anchors within a body of a patient;

contacting a connecting element with an insertion instrument;

referencing a position of the connecting element relative to a position of the pair of anchors; and

percutaneously inserting the connecting element into a desired subcutaneous position relative to the pair of anchors.

43. The minimally invasive surgical method of claim 42, further comprising affixing the connecting element to the pair of anchors.

44. The minimally invasive surgical method of claim 42, where contacting the connecting element with the insertion instrument further comprises releasably attaching the connecting element to the insertion instrument.

45. The minimally invasive surgical method of claim 42, where contacting the connecting element to the insertion instrument further comprises attaching the connecting element in a predetermined fixed orientation with respect to the insertion instrument.

46. The minimally invasive surgical method of claim 42, where contacting the connecting element to the insertion instrument further comprises attaching the insertion instrument to the connecting element along a longitudinal axis of the connecting element.

47. The minimally invasive surgical method of claim 42, where the anchors and the connecting element both are associated with position sensing units, and the minimally invasive surgical method further comprises:

dynamically referencing the position of the connecting element relative to the anchors based on tracking the position sensing units.

48. A minimally invasive surgical method for spinal stabilization, comprising:

positioning at least a pair of anchors within at least a corresponding pair of vertebral bone portions;

contacting a connecting element with an insertion instrument referenced to the pair of anchors; and

percutaneously inserting the connecting element into a desired subcutaneous position relative to the pair of anchors.

49. A minimally invasive surgical method, comprising:

positioning at least a pair of anchors within a body of a patient, where each of the pair of anchors comprises an anchor portion and a receiver member movably connected to the anchor portion, where each receiver member comprises a body having a passageway therethrough; and

percutaneously controlling a position of the passageway of each respective receiver member.

50. The minimally invasive surgical method of claim 49, further comprising:

aligning the respective positions of each of the passageways into a predetermined orientation; and

percutaneously inserting a connecting member into the passageways.