Plenum and diffuser for heating, ventilating and air conditioning applications

• US 7,011,578 B1
• Filed: 12/31/2003
• Issued: 03/14/2006
• Est. Priority Date: 12/31/2003
• Status: Expired due to Fees

• Current Assignee: R.C. Air Devices, LLC
• Original Assignee: R.C. Air Devices, LLC
• Inventors: Core, William Roger
• Primary Examiner(s): BOLES, DEREK
• Application Number:
  US10/749,789
• Time in Patent Office: 804 Days
• Field of Search: 454/292, 454/275, 454/293, 454/294
• US Class Current: 454/292
• CPC Class Codes: F24F 13/06 Outlets for directing or distributing air into rooms or spaces, e.g. ceiling air diffuser
• CPC Class Codes: F24F 13/078 combined with lighting fixtures
• CPC Class Codes: F24F 2221/14 mounted on the ceiling
• CPC Class Codes: F24F 7/007 with forced flow using ducting systems F24F7/06

Abstract

A plenum and diffuser for use with an HVAC system for distributing air through an opening in a ceiling, the plenum having a large diameter bottom opening by which air is passed through an opening in the ceiling, and having an air inlet opening. A hanger bar extends through the plenum housing over the large diameter opening. A junction box is secured to the hanger bar for supporting a light fixture or ceiling fan. A diffuser is in the form of a planar, circular structure of thin, rigid material having a circumferential outer edge and a central opening dimensioned to accommodate a junction box. The diffuser has a plurality of radially extending fins and a radially extending air slot opening in conjunction with each fin.

Claims

1. For use with a HVAC plenum mounted above an opening in a ceiling, a diffuser having provision for accommodating a ceiling fan or a light fixture, the diffuser comprising:

a generally planar, integral, circular structure formed of thin, rigid material and having a circumferential outer edge and a central opening surrounded by an integral ring portion, the central opening being dimensioned to accommodate an electrical junction box, and having a plurality of punched out radial fins extending from said ring portion to near said circumferential outer edge, each fin being bent to extend at a common angle to the plane of the structure, a radially extending air slot opening being formed by each punched out fin.

2. A diffuser for use with a HVAC plenum according to claim 1 in which said circular structure is further defined by an integrally formed, concentric circular forwardly protruding smudge rind circumferentially positioned between said fins and said circumferential outer edge.

3. For use with a HVAC plenum according to claim 1 a circular cap that is removably attachable to said diffuser and dimensioned so as, when attached to said diffuser, covers said central opening but leaves said radially extending air slot openings unobstructed.

4. For use with a HVAC plenum according to claim 1 a planar damper configured to removably cover a preselected number of said radially extending air slot openings to providing means of selectably regulating the total area of exposed radially extending air slot openings.

5. A diffuser according to claim 1 including, in combination with said circular structure a plurality of bendable metal clips by which the circular structure is removably attachable to a ceiling panel having the circular opening therein, each clip being affixed at one end to said circular structure adjacent said circumferential outer edge to thereby extend through the circular opening and each clip being bendable to overlay the ceiling panel.

6. A diffuser according to claim 3 wherein said circular cap has an outer and an inner surface and including a plurality of at least three legs extending perpendicularly from said inner surface, each leg having at least one notch therein by which the circular cap may be spaced a selected distance from said circular structure outer face.

7. A diffuser according to claim 1 wherein each said punched out fin is integrally attached at an outer end to said structure adjacent said circumferential outer edge and is integrally attached at an inner end to said structure at said integral ring portion.

8. A diffuser according to claim 7 wherein one boundary of each said air slot opening is formed by said integral ring portion.