Ruggedized host module

• US 7,012,805 B2
• Filed: 07/15/2004
• Issued: 03/14/2006
• Est. Priority Date: 07/16/2003
• Status: Expired due to Term

• Current Assignee: Olixir Technologies
• Original Assignee: Olixir Technologies
• Inventors: Shah, Darshan P., Visitacion, Allan L., Shah, Prabodh L.
• Primary Examiner(s): DATSKOVSKIY, MICHAIL V
• Application Number:
  US10/893,728
• Publication Number:
  US 20050013110A1
• Time in Patent Office: 607 Days
• Field of Search: 361/683, 361/685, 361740-742, 361724-727, 361/752, 361/756, 369/215, 369/244, 369/247, 369/263, 369/75.1, 369/176, 369/80, 369/81, 360/97.01, 360/97.02, 360/77.01, 360/77.05, 360/77.07, 360/73.08, 312/332.1, 312/333, 428/71, 428/76, 428/220, 428/354, 267/136, 267/140.3, 267/158, 267/175, 248634-636, 248/618, 248/638, 248/500, 248/625, 248/609
• US Class Current: 361/679.36
• CPC Class Codes: G11B 33/08 Insulation or absorption of undesired vibrations or sounds
• CPC Class Codes: G11B 33/12 Disposition of constructional parts in the apparatus, e.g. of power supply, of modules
• CPC Class Codes: G11B 33/142 by air cooling

Abstract

An energy dissipative element (24) protects hard disk drives (22, 72, 92) from shocks and vibrations. A closed elastic envelope (48) houses a body of open cell foam (54), a volume of viscous liquid (56), and a compressible gas (64). Under compression or expansion of the foam (54), viscous liquid (56) flows through cell orifices and thereby dissipates energy resulting from external force applied against the elastic wall (48). The energy dissipative elements (24) are applied between a disk drive housing (22) and an outer case (26) to create a ruggedized portable disk drive module (20).

Claims

1. A host module assembly for protecting a hosted device from shock and vibration, including a case that is suitably configured to receive a hosted device therein and a hosted device located within the case, wherein said hosted device includes a housing having at least two opposite sidewalls, a top wall and a bottom wall;

and the host module includes a mechanical energy dissipative element formed of an elastic envelope containing a body of open cell material having orifices communicating at least some of the cells with each other, a viscous liquid filling at least some of the cells, and an air space containing a compressible gas, wherein the host module assembly further comprises;

at least one longitudinally elongated rail attached to at least one of said sidewalls, wherein said rail is configured to have at least one exposed major wall surface of suitable size and smooth surface characteristic to serve as a reaction surface for interaction with said mechanical energy dissipative element; and

wherein the mechanical energy dissipative element is positioned against said reaction surface of the rail.

2. The host module assembly of claim 1, wherein:

each of said rails has at least two exposed faces of suitable size and surface characteristic to serve as a reaction surface for interaction with said mechanical energy dissipative element;

said case is suitably sized to receive at least one of said mechanical energy dissipative elements between each of said two exposed faces of said rails and the case; and

at least two of said mechanical energy dissipative elements are located between each of the rails and the case, with at least one mechanical energy dissipative element located between each of said two exposed faces of each rail and the case.

3. The host module assembly of claim 1, wherein:

each of said rails has at least three exposed faces of suitable size and surface characteristic to serve as a reaction surface for interaction with said mechanical energy dissipative element;

said case is suitably sized to receive at least one of said mechanical energy dissipative elements between each of said three exposed faces of said rails and the case; and

at least three of said mechanical energy dissipative elements are located between each of the rails and the case, with at least one mechanical energy dissipative element located between each of said three exposed faces of each rail and the case.

4. The host module assembly of claim 3, wherein:

said three exposed faces of each rail are longitudinally elongated and disposed approximately parallel to said top, bottom and side faces of said hosted device; and

said rails are longitudinally elongated by a greater dimension than the length of said hosted device.

5. The host module assembly of claim 1, wherein said case is configured with at least one external corner, further comprising:

a bumper formed of elastomer material and attached over said at least one corner.

6. The host module assembly of claim 5, wherein the elastomer material of said bumper is of 35 dm to 75 dm.

7. The host module assembly of claim 5, wherein:

said case is composed of a base unit and a cover unit that meet at a joining line to form said case; and

said bumper is attached over a portion of both said base unit and said cover unit, securing together the base unit and cover unit.

8. The host module assembly of claim 1, wherein:

said rail is composed of a mounting wall and a free wall angled acutely to said mounting wall, wherein said free wall is positioned to overlap a portion of said top wall or bottom wall of said hosted device; and

said free wall is of suitable size and surface characteristic to serve as a reaction surface for interaction with said mechanical energy dissipative element.

9. The host module assembly of claim 1, wherein:

said housing of said hosted device further includes two opposite end walls;

said rail includes a rail end portion extending longitudinally beyond at least one of said hosted device end walls;

and further comprising;

a damper located between said case and said extending rail end portion, whereby a ventilation gap is maintained between said hosted device and said damper.

10. The host module assembly of claim 1, wherein said hosted device includes a housing having at least one face of irregular surface contour, further comprising:

a leveling means for mating with said face of irregular surface contour to produce a face of regular surface contour; and

wherein said at least one mechanical energy dissipative element is located between said face of regular surface contour and the case.

11. The host module assembly of claim 1, wherein said hosted device includes a housing having at least one nonuniform face, further comprising:

a means for establishing a uniform surface, mated to said nonuniform face to produce a uniform face;

wherein said means for establishing a uniform surface covers a peripheral portion of said non-uniform face over a selected width; and

wherein said at least one mechanical energy dissipative element is located between said uniform face and the case.

12. The host module assembly of claim 1, wherein:

said hosted device is a disk drive; and

said case is of a common form factor selected from a 3.5-inch, 3.0-inch, 2.5-inch, or 1-inch form factor;

whereby said mechanical energy dissipative element provides a ruggedized disk drive system of a common form factor.

13. The host module assembly of claim 1, wherein said hosted device includes a hosted housing having at least four walls arranged as a first pair of two opposite walls and a second pair or two opposite walls, wherein the second pair of opposite walls connects the first pair of opposite walls, wherein:

said at least one rail comprises a pair of rails respectively attached to said hosted housing at said first pair of opposite walls, each of said pair of rails further comprising at least two planar rail walls, wherein a first of said planar rail walls overlaps one wall of said first pair of opposite housing walls and is attached thereto, and a second of the planar rail walls overlaps one wall of said second pair of opposite housing walls; and

at least one of said mechanical energy dissipative elements is located between each rail of said pair of rails and said case and is juxtaposed to said second planar rail wall.

14. The host module assembly of claim 13, further comprising:

an energy absorbing foam plastic perimeter band located between said hosted housing and said case, wherein said perimeter band overlaps said first planar rail walls.

15. The host module assembly of claim 13, further comprising:

an elastomeric spacer interposed between at least one of said rails and said hosted housing.

16. A method of protecting a hosted device carried in a host module assembly from deleterious mechanical shocks and vibrations, comprising:

isolating the hosted device from direct reception of shock by attaching longitudinally elongated side rails to opposite edges of said hosted device;

applying a plurality of elastic dampers between major faces of said side rails and said host module in sufficient number and position to suspend said hosted device within the host module without substantial shock-transmitting contact with the host module other than through said side rails and dampers.

17. The method according to claim 16, wherein at least some of said dampers comprise:

an elastic envelope containing a body of open cell material having orifices communicating at least some of the cells with each other;

a viscous liquid filling at least some of the cells; and

an air space containing a compressible gas.