Electrical drive system with drive unit networks, intercommunication networks and multi-link-controller

• US 7,013,328 B2
• Filed: 11/27/2001
• Issued: 03/14/2006
• Est. Priority Date: 11/27/2001
• Status: Expired due to Fees

• Current Assignee: Baumuller Anlagen-Systemtechnik Gmbh & Co. Kg
• Original Assignee: Baumuller Anlagen-Systemtechnik Gmbh & Co. Kg
• Inventors: Meis, Harold, Mainka, Harald, Monse, Mathias
• Primary Examiner(s): VU, VIET DUY
• Application Number:
  US09/995,147
• Publication Number:
  US 20030100961A1
• Time in Patent Office: 1,568 Days
• Field of Search: 709/201, 709/203, 709/208, 709/209, 709/218, 709/223, 709/226, 709/238, 709/250, 709/248, 709/249
• US Class Current: 709/208
• CPC Class Codes: G05B 19/4185 characterised by the network communication
• CPC Class Codes: G05B 2219/31137 Sercos serial real time communications system between servo and cpu
• CPC Class Codes: G05B 2219/31155 Ringbus
• CPC Class Codes: G05B 2219/33223 Serial ring, loop pam programmable axis manager
• CPC Class Codes: G05B 2219/42186 Master slave, motion proportional to axis
• CPC Class Codes: G05B 2219/45051 Transfer line
• CPC Class Codes: Y02P 90/02 Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Abstract

An electrical drive system for the synchronized adjustment of rotatable axles or linearly movable functional parts in particular for printing machines, in terms of their position, speed or acceleration. Drive units are controlled using computer assistance and are connected to one or more functional parts for their adjustment. A plurality of drive networks, which each have a plurality of the drive units as network nodes, are allocated to some or a group of the functional parts. Inside at least one of the drive networks, its nodes or drive units are arranged in accordance with the master/slave principle and are respectively connected to one another in a ring structure through communication channels and/or a communication system. At least one node of a drive network is coupled in a ring structure with one node of another drive network, likewise in accordance with the master/slave principle, through inter-communication channels and/or an inter-communication system or network.

Claims

1. An electrical drive system for the synchronized adjustment of the position, speed or acceleration of a plurality of movable, functional parts of devices and machines, the system comprising:

(a) a plurality of drive units each connected to one or more of the functional parts for said adjustment under computer assisted control;

(b) a plurality of drive networks, each drive network having a plurality of the drive units as network nodes, each drive network allocated to a group of the functional parts, the nodes of at least one of the drive networks connected together for communication between the nodes;

(c) a plurality of intercommunication networks for synchronizing the drive units of different drive networks, each intercommunication network connecting a node of a drive network with a node of another drive network;

(d) a multi-link controller having a plurality of communication components, each communication component being a node of one of the intercommunication networks for coupling the nodes of the intercommunication network; and

(e) drive synchronisation control unit as nodes of an intercommunication network for an electrical drive system having at least one communication interface and at least one processor that controls it and is provided with the following functional modules;

(i) a master axis module, designed to receive, to generate and/or route data and/or commands for a virtual master axis via the at least one communication interface and

(ii) a data distribution module, which is designed for controlling a data and/or command flow via the at least one communication interface with one of the networks, in particular the intercommunication network.

2. A drive system according to claim 1 wherein the synchronisation control unit has the processor also provided with a second communication interface and a drive communication module that can be coupled with it and is designed for controlling a data and/or command flow via the second communication interface with one of the drive networks.

3. A drive system according to claim 2 wherein the synchronisation control unit has a master axis module designed for access to the two communication interfaces for the purpose of bidirectional data and/or command interchange between two networks.

4. A drive system according to claim 3 wherein the synchronisation control unit has a processor provided with a third communication interface, with which the drive communication module and/or data distribution module for organising a command and/or data flow between one of the drive and/or intercommunication networks, on the one hand, and a further control network with asynchronous data interchange, on the other hand, can be coupled.

5. A drive system according to claim 4 wherein the synchronisation control unit has a drive communication module designed for access to the second and third communication interfaces for the purpose of bidirectional data and/or command interchange between two networks.

6. A drive system according to claim 4 wherein the synchronisation control unit has a data distribution module designed for access to at least two of the first, second and third communication interfaces for the purpose of bidirectional data and/or command interchange between at least two of the different networks.

7. A drive system according to claim 6 wherein the synchronisation control unit has a processor provided with one or more modules that regulate and/or control the first, second and third communication interfaces, for communication management via these communication interfaces.

8. A drive system according to claim 7 wherein the synchronisation control unit has a data distribution module which comprises filtering or other processing functions for data and commands from at least one communication interface for at least one other communication interface.