Self-testing and self-calibrating detector

• US 7,017,386 B2
• Filed: 02/02/2005
• Issued: 03/28/2006
• Est. Priority Date: 08/20/2004
• Status: Expired due to Fees

• Current Assignee: Honeywell International Inc.
• Original Assignee: Honeywell International Inc.
• Inventors: Wood, Andrew, Liu, James Z.
• Primary Examiner(s): RAEVIS, ROBERT R
• Application Number:
  US11/049,579
• Publication Number:
  US 20060042351A1
• Time in Patent Office: 419 Days
• Field of Search: None
• US Class Current: 73/1.03
• CPC Class Codes: G01N 27/4163 checking the operation of, or calibrating, the measuring apparatus G01N27/3274, G01N27/4175 and G01N33/0006 take precedence
• CPC Class Codes: G08B 29/145 of fire detection circuits
• CPC Class Codes: Y10T 436/100833 Simulative of a gaseous composition

Abstract

A self-testing and self-calibrating detector utilizing an internally produced reference gas. A detector that is sensitive to a target analyte as well as a reference gas can be utilized. A gas releasing material, such as a heated metal hydride, releases the reference gas. The partial pressure of the reference gas is known as a temperature dependent physical property of the gas releasing material. During calibration, the material can be heated to release reference gas and a calibration measurement of the gas'"'"' partial pressure can be made and compared to an expected value. The comparison can then be utilized to calibrate the detector.

Claims

1. A sensor system comprising:

a chemical detector associated with a measurement circuit that produces a measurement of the partial pressure of a gas from the output of the chemical detector, wherein said chemical detector comprises a electrochemical cell;

a reference gas releasing material comprising a metal hydride, wherein said reference gas releasing material releases a reference gas such that the partial pressure of the reference gas is a function of the temperature of the reference gas releasing material, wherein a heater is positioned to heat the reference gas releasing material;

a temperature sensor positioned to measure the temperature of the reference gas releasing material and a control circuit that when activated delivers a known partial pressure of the reference gas to the chemical detector by controlling the heat generated by the heater and thereby the temperature of the reference gas releasing material; and

a calibration circuit that, during calibration, activates the control circuit, reads a measurement called a calibration measurement from the measurement circuit, and produces a calibration factor by comparing the calibration measurement to an expected measurement, while the calibration circuit also, during regular operation, produces a calibrated measurement from the measurement and the calibration factor.

2. The sensor system of claim 1 further comprising:

a reference gas generator housing containing the reference gas releasing material, temperature sensor, and the heater; and

a diffuser in the wall of the reference gas generator housing that controls the diffusion of gases from the inside to the outside of the reference gas generator housing as well as the diffusion of gases from the outside to the inside of the reference gas generator housing.

3. The sensor system of claim 2 wherein the reference gas generator housing comprises a unit housing comprising an opening in the unit housing that permits external chemicals to reach the chemical detector during an operation of the sensor system.

4. The sensor system of claim 1 wherein the measurement circuit converts reading from the chemical detector into a measurement.

5. The sensor system of claim 1 wherein the metal hydride comprises titanium hydride.

6. The sensor system of claim 1 wherein the metal hydride comprises magnesium hydride.

7. The sensor system of claim 1 wherein the metal hydride comprises cell magnesium nickel hydride.

8. A method of producing calibrated gas partial pressure measurements from a chemical detector comprising the steps of:

intermittently generating a reference gas at a known partial pressure by heating a reference gas releasing material to a known temperature with a heater;

using a metal hydride as the gas releasing material;

exposing the chemical detector to the reference gas at a known partial pressure;

using an electrochemical cell as the chemical detector;

using the chemical detector to measure the partial pressure of the reference gas during those times that the reference gas is intentionally generated and thereby producing a measurement called a calibration measurement;

producing a calibration factor by comparing the calibration measurement and an expected measurement;

producing a calibrated gas partial pressure measurement by applying the calibration factor to a measurement obtained from the chemical detector during those times that the reference gas is not intentionally generated; and

containing the chemical detector, heater, and reference gas releasing material within a unit housing.

9. The method of claim 8 wherein the metal hydride comprises titanium hydride.

10. The method of claim 8 wherein the metal hydride comprises magnesium hydride.

11. The method of claim 8 wherein the metal hydride comprises magnesium nickel hydride.