High performance thermoplastic compositions with improved melt flow properties
First Claim
Patent Images
1. A thermoplastic resin composition, comprising, based upon the total weight of the compositionabout 40 wt % to about 99.9 wt % of a high Tg amorphous thermoplastic polymer resin selected from the group consisting of poly(imide) polymers, poly (amide imide) polymers, poly(sulfone) polymers, poly(ether sulfone) polymers, poly(etherimide) polymers and combinations of the foregoing resins;
- about 0.1 wt % to about 50 wt % of an unfunctionalized poly(arylene ether) having an intrinsic viscosity of about 0.10 to about 0.15 dl/g, as measured in chloroform at 25°
C.; and
an additive.
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Accused Products
Abstract
A high performance thermoplastic polymer composition having improved melt flow properties, comprising a thermoplastic polymer resin and a low intrinsic viscosity poly(arylene ether). Preferred thermoplastic polymers are poly(imide) polymers.
77 Citations
37 Claims
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1. A thermoplastic resin composition, comprising, based upon the total weight of the composition
about 40 wt % to about 99.9 wt % of a high Tg amorphous thermoplastic polymer resin selected from the group consisting of poly(imide) polymers, poly (amide imide) polymers, poly(sulfone) polymers, poly(ether sulfone) polymers, poly(etherimide) polymers and combinations of the foregoing resins; -
about 0.1 wt % to about 50 wt % of an unfunctionalized poly(arylene ether) having an intrinsic viscosity of about 0.10 to about 0.15 dl/g, as measured in chloroform at 25°
C.; andan additive. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24, 25, 26, 27)
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28. A thermoplastic resin composition comprising, based upon the total weight of the composition, about 0.1 wt % to about 50 wt % of an unfunctionalized poly(arylene ether) having an intrinsic viscosity of about 0.10 to about 0.15 dl/g, as measured in chloroform at 25°
- C., wherein the poly(arylene ether) polymer comprises a plurality of structural units of the formula (XII)
wherein each Q1 is independently a halogen, primary or secondary lower alkyl having one to four carbon atoms, phenyl, haloalkyl, aminoalkyl, hydrocarbonoxy, or halohydrocarbonoxy wherein at least two carbon atoms separate the halogen and oxygen atoms;
each Q2 is independently a hydrogen, halogen, primary or secondary lower alkyl, phenyl, haloalkyl, hydrocarbonoxy or halohydrocarbonoxy wherein at least two carbon atoms separate the halogen and oxygen atoms; and
n is less than 50;about 40 wt % to about 99.9 wt % of a high Tg amorphous thermoplastic polymer resin, wherein the high Tg amorphous thermoplastic polymer resin comprises structural units of the formula (V) wherein T is —
O—
or a group of the formula —
O-Z-O—
wherein the divalent bonds of the —
O—
or the —
O-Z-O—
group are in the 3,3′
, 3,4′
, 4,3′
, or the 4,4′
positions; and
wherein Z is one or more of the divalent radicals of formula (III);
R is a divalent organic radical selected from the group consisting of (a) aromatic hydrocarbon radicals having about 6 to about 20 carbon atoms or halogenated derivatives thereof, (b) straight or branched chain alkylene radicals having about 2 to about 20 carbon atoms;
(c) cycloalkylene radicals having about 3 to about 20 carbon atoms, and (d) divalent radicals of the formula (IV)wherein Q is a divalent moiety selected from the group consisting of —
O—
, —
S—
, —
C(O)—
, —
SO2—
, CyH2y—
, CyH2y-2—
, and halogenated derivatives thereof, wherein y is an integer from 1 to 10; andan additive. - View Dependent Claims (29, 30, 31, 32, 33, 34)
wherein Q is a divalent moiety selected from the group consisting of —
O—
, —
S—
, —
C(O)—
, —
SO2—
, CyH2y—
, CyH2y-2—
, and halogenated derivatives thereof, wherein y is an integer from 1 to 10; and
M is one or more of the radicals of formula (VII)
- C., wherein the poly(arylene ether) polymer comprises a plurality of structural units of the formula (XII)
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33. The thermoplastic resin composition of claim 28, wherein the high Tg amorphous thermoplastic polymers are prepared by reaction of a first material selected from the group consisting of 2,2-bis[4-(3,4-dicarboxyphenoxy)phenyl]propane dianhydride, 4,4′
- -bis(3,4-dicarboxyphenoxy)diphenyl ether dianhydride, 4,4′
-bis(3,4-dicarboxyphenoxy)diphenyl sulfide dianhydride, 4,4′
-bis(3,4-dicarboxyphenoxy)benzophenone dianhydride, 4,4′
-bis(3,4-dicarboxyphenoxy)diphenyl sulfone dianhydride, 2,2-bis[4-(2,3-dicarboxyphenoxy)phenyl]propane dianhydride, 4,4′
-bis(2,3-dicarboxyphenoxy)diphenyl ether dianhydride, 4,4′
-bis(2,3-dicarboxyphenoxy)diphenyl sulfide dianhydride, 4,4′
-bis(2,3-dicarboxyphenoxy)benzophenone dianhydride, 4,4′
-bis(2,3-dicarboxyphenoxy)diphenyl sulfone dianhydride, 4-(2,3-dicarboxyphenoxy)-4′
-(3,4-dicarboxyphenoxy)diphenyl-2,2-propane dianhydride, 4-(2,3-dicarboxyphenoxy)-4′
-(3,4-dicarboxyphenoxy)diphenyl ether dianhydride, 4-(2,3-dicarboxyphenoxy)-4′
-(3,4-dicarboxyphenoxy)diphenyl sulfide dianhydride, 4-(2,3-dicarboxyphenoxy)-4′
-(3,4-dicarboxyphenoxy)benzophenone dianhydride, 4-(2,3-dicarboxyphenoxy)-4′
-(3,4-dicarboxyphenoxy)diphenyl sulfone dianhydride, and mixtures of the foregoing first materials, with a second material selected from the group consisting of ethylenediamine, propylenediamine, trimethylenediamine, diethylenetriamine, triethylenetetramine, hexamethylenediamine, heptamethylenediamine, octamethylenediamine, nonamethylenediamine, decamethylenediamine, 1,12-dodecanediamine, 1,18-octadecanediamine, 3-methylheptamethylenediamine, 4,4-dimethylheptamethylenediamine, 4-methylnonamethylenediamine, 5-methylnonamethylenediamine, 2,5-dimethylhexamethylenediamine, 2,5-dimethylheptamethylenediamine, 2,2-dimethylpropylenediamine, N-methyl-bis (3-aminopropyl) amine, 3-methoxyhexamethylenediamine, 1,2-bis(3-aminopropoxy) ethane, bis(3-aminopropyl) sulfide, 1,4-cyclohexanediamine, bis-(4-aminocyclohexyl) methane, m-phenylenediamine, p-phenylenediamine, 2,4-diaminotoluene, 2,6-diaminotoluene, m-xylylenediamine, p-xylylenediamine, 2-methyl-4,6-diethyl-1,3-phenylenediamine, 5-methyl-4,6-diethyl-1,3-phenylene-diamine, benzidine, 3,3′
-dimethylbenzidine, 3,3′
-dimethoxybenzidine, 1,5-diaminonaphthalene, bis(4-aminophenyl) methane, bis(2-chloro-4-amino-3,5-diethylphenyl) methane, bis(4aminophenyl) propane, 2,4-bis(b-amino-t-butyl) toluene, bis(p-b-amino-t-butylphenyl) ether, bis(p-b-methyl-o-aminophenyl) benzene, bis(p-b-methyl-o-aminopentyl) benzene, 1,3-diamino-4-isopropylbenzene, bis(4-aminophenyl) sulfide, bis (4-aminophenyl) sulfone, bis(4-aminophenyl) ether, 1,3-bis(3-aminopropyl) tetramethyldisiloxane, and mixtures of the foregoing second materials.
- -bis(3,4-dicarboxyphenoxy)diphenyl ether dianhydride, 4,4′
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34. The thermoplastic resin composition of claim 28, wherein the high Tg amorphous thermoplastic polymers are prepared by reaction of aromatic dianhydrides selected from the group consisting of pyromellitic dianhydride, 2,2-bis[4-(3,4-dicarboxyphenoxy)phenyl]propane dianhydride, and mixtures of the foregoing dianhydrides, with diamines selected from the group consisting of aliphatic diamines, hexamethylenediamine, 1,3-bis(3-aminopropyl) tetramethyldisiloxane, m-phenylenediamine, p-phenylenediamine, or mixtures of the foregoing diamines.
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35. A thermoplastic resin composition, consisting essentially of, based upon the total weight of the composition
about 40 wt % to about 99.9 wt % of a high Tg amorphous thermoplastic polymer resin wherein the high Tg amorphous thermoplastic polymer resin is selected from the group consisting of poly (imide) polymers, poly(amide imide) polymers, poly(sulfone) polymers, poly(ether sulfone) polymers, poly(etherimide) polymers, and combinations of the foregoing high Tg amorphous thermoplastic polymer resins; - and
about 0.1 wt % to about 50 wt % of an unfunctionalized poly(arylene ether) having an intrinsic viscosity of about 0.10 to about 0.15 dl/g, as measured in chloroform at 25°
C.
- and
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36. A thermoplastic resin composition consisting essentially of, based upon the total weight of the composition, about 0.1 wt % to about 50 wt % of an unfunctionalized poly(arylene ether) having an intrinsic viscosity of about 0.10 to about 0.15 dl/g, as measured in chloroform at 25°
- C., wherein the poly(arylene ether) polymer comprises a plurality of structural units of the formula (XII)
wherein each Q1 is independently a halogen, primary or secondary lower alkyl having from one to four carbon atoms, phenyl, haloalkyl, aminoalkyl, hydrocarbonoxy, or halohydrocarbonoxy wherein at least two carbon atoms separate the halogen and oxygen atoms;
each Q2 is independently a hydrogen, halogen, primary or secondary lower alkyl, phenyl, haloalkyl, hydrocarbonoxy or halohydrocarbonoxy wherein at least two carbon atoms separate the halogen and oxygen atoms; and
n is less than 50; andabout 40 wt % to about 99.9 wt % of a high Tg amorphous thermoplastic polymer resin, wherein the high Tg amorphous thermoplastic polymer resin comprises structural units of the formula (V) wherein T is —
O—
or a group of the formula —
O-Z-O—
wherein the divalent bonds of the —
O—
or the —
O-Z-O—
group are in the 3,3′
, 3,4′
, 4,3′
, or the 4,4′
positions; and
wherein Z is one or more of the divalent radicals of formula (III);
R is a divalent organic radical selected from the group consisting of (a) aromatic hydrocarbon radicals having about 6 to about 20 carbon atoms or halogenated derivatives thereof, (b) straight or branched chain alkylene radicals having about 2 to about 20 carbon atoms;
(c) cycloalkylene radicals having about 3 to about 20 carbon atoms, and (d) divalent radicals of the formula (IV)wherein Q is a divalent moiety selected from the group consisting of —
O—
, —
S—
, —
C(O)—
, —
SO2—
, CyH2y—
, CyH2y-2—
, and halogenated derivatives thereof, wherein y is an integer from 1 to 10.
- C., wherein the poly(arylene ether) polymer comprises a plurality of structural units of the formula (XII)
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37. A thermoplastic resin composition, consisting essentially of, based upon the total weight of the composition
about 40 wt % to about 99.9 wt % of a high Tg amorphous thermoplastic polymer resin selected from the group consisting of poly(imide) polymers, poly (amide imide) polymers, poly(sulfone) polymers, poly(ether sulfone) polymers, poly(etherimide) polymers and combinations of the foregoing resins; -
about 0.1 wt % to about 50 wt % of an unfunctionalized poly(arylene ether) having an intrinsic viscosity of about 0.10 to about 0.15 dl/g, as measured in chloroform at 25°
C.; andan additive.
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Specification