Universal junction box

• US 7,019,211 B2
• Filed: 05/27/2005
• Issued: 03/28/2006
• Est. Priority Date: 09/09/2002
• Status: Expired due to Fees

• Current Assignee: Frank P. Rose
• Original Assignee: Frank P. Rose
• Inventors: Rose, Frank P.
• Primary Examiner(s): PATEL, DHIRUBHAI R
• Application Number:
  US11/139,381
• Publication Number:
  US 20050217887A1
• Time in Patent Office: 305 Days
• Field of Search: 174/58, 174/54, 174/61, 220/3.2, 220/3.7, 220/3.8, 220/4.02, 220 33- 36, 248/906, 439/535
• US Class Current: 174/58
• CPC Class Codes: H02G 3/08 Distribution boxes; Connection or junction boxes
• CPC Class Codes: H02G 3/083 Inlets
• CPC Class Codes: H02G 3/086 Assembled boxes
• CPC Class Codes: H02G 3/12 for flush mounting
• CPC Class Codes: H02G 3/126 with supporting means for mounting on a single wall stud
• CPC Class Codes: Y10S 248/906 Electrical outlet box support

Abstract

A universal junction box, which includes multiple methods for securing cables, various kinds of wires and conduits and multiple methods for securing the box within a wall cavity. The front side of the box which can be positioned flush with the installed wall covering includes fittings for attaching a wall plate, switches, plugs, connectors, and electrical/electronic devices to the box. The junction box allows the addition of an extension to the rear of the junction box for a between-wall design for the installation and attachment of similar devices on an opposing wall surface through the same junction box. The junction box also engages extensions to the side of the junction box allowing two or more ganged box configurations, which share the multiple methods for securing the junction box within a wall cavity.

Claims

1. A universal junction box comprising:

(a) a continuous peripheral wall forming a top, a bottom and opposite sides of the junction box with the wall having an internal side and an external side, and defining an open planar front facet;

(b) an alignment tab (41) associated with one of the opposite sides, the alignment tab being set back from the open planar front facet and extending out at a right angle from a plane that includes the external side of the peripheral wall such that the alignment tab is oriented in a plane parallel to the planar front facet; and

(c) the box further including a plurality of alternative mounting structures for mounting the junction box to a structural member, the alternative mounting structures including at least two of

(i) a mounting tab (40) connected by a frangible seam (45) to an edge of the box and extending vertically from the external surface in coplanar alignment with one of the opposite sides of the junction box, the mounting tab having openings to allow the passage of a fastener into the structural member,

(ii) at least one elongated mounting aperture (42) in one of the opposite sides of the junction box to allow the passage of a fastener into the structural member, the elongated aperture extending generally normal to the plane of the open front facet of the box,

(iii) a cavity (109) in one of the opposite sides of the junction box obliquely angled from the plane of the one opposite side to allow the angled entry of a fastener through the one opposite side and into structural member, and

(iv) nail gripping passages (112, 118) in each of the opposite sides of the junction box to allow passage of a nail through the box and into the structural member.

2. The universal junction box of claim 1, wherein the mounting structure comprises a pair of the mounting tabs, one extending from each of a top and bottom edge of one of the opposite sides of the junction box and each mounting tab including an alignment tab extending out from a forward edge of each mounting tab.

3. The universal junction box of claim 1, further comprising an integral fastening lug on the internal side, the fastening lug defining a fastener-engaging cavity, and the internal fastening lug defining at least two attachment openings, wherein the attachment openings are non-collinear.

4. The universal junction box of claim 3, wherein the fastening lug includes a pull string anchor slot adjacent to the internal side of the peripheral wall, the anchor slot further comprising a pull string engager.

5. The universal junction box of claim 1, further comprising a conduit attachment comprising:

(a) an opening in the peripheral wall to accommodate the passage of a conduit, the opening surrounded by an edge; and

(b) a recess in the peripheral wall adjacent the edge, the recess providing a conduit engaging portion.

6. The universal junction box of claim 1, further comprising:

(a) wallboard attachment means including at least one slot in the external side and a channel.

7. The universal junction box of claim 1, further comprising:

(a) an integral rearward facing fastening lug extending from the peripheral wall, the lug comprising a first fitting for attaching a rear extension to the peripheral wall, the rear extension comprising;

(i) a rear continuous peripheral wall with an internal side and an external side, and defining at least one planar facet; and

(ii) a second integral fastening lug extending from the rear peripheral wall in alignment with the first lug and comprising a second fitting for attaching the rear extension.

8. A universal junction box comprising:

(a) a continuous peripheral wall forming a top, a bottom and opposite sides of the box with the wall having an internal side and an external side, and at least one planar facet of the peripheral wall further defining a front opening;

(b) a pair of spaced apart alignment tabs (41a, 41b) associated with one of the opposite sides of the box, the alignment tabs being set back from the front opening and extending out at a right angle from a plane that includes the external side of the peripheral wall such that the alignment tabs each are oriented in a plane parallel to the plane of the front opening;

(c) an integral fastening lug, the fastening lug defining a cylindrical fastener-engaging cavity (34b) within the peripheral wall, extending from the peripheral wall and including an anchor slot (192) receiving and holding a pull string (196);

(d) a mounting aperture means (42) comprising at least one set of parallel channels (92, 96) in at least one of the opposite sides allowing for the attachment of the box to a structural member, the channel terminating at an ending aperture (94, 98); and

(e) the box having a wallboard attachment means (130) comprising at least one slot (132, 134) in the external side, a channel (138) and a clip (140a, 140b, 140c) sized to engage the slot and the channel.

9. The universal junction box of claim 8, further including cable securing means comprising:

(a) a slanted oblique cavity in the internal side;

(b) a spring extending from the peripheral wall; and

(c) a conduit attachment means defining an opening in the peripheral wall having an edge at least partially surrounding the opening and a recess adjacent the edge.

10. The universal junction box of claim 8, the peripheral wall further defining at least one slanted oblique engaging cavity In the peripheral wall and at least three collinear openings in the peripheral wall, and comprising a conduit attachment means defining an opening in the peripheral wall having an edge surrounding the opening and a recess adjacent the edge.