Depression responsive switch unit

• US 7,019,225 B2
• Filed: 04/06/2004
• Issued: 03/28/2006
• Est. Priority Date: 04/11/2003
• Status: Expired due to Fees

• Current Assignee: Japan Aviation Electronics Industry Limited
• Original Assignee: Japan Aviation Electronics Industry Limited
• Inventors: Iwao, Naoki, Matsumoto, Tadanao
• Primary Examiner(s): LEE, KYUNG S
• Application Number:
  US10/819,568
• Publication Number:
  US 20040200699A1
• Time in Patent Office: 721 Days
• Field of Search: 200/5.R, 200/5.A, 200/16.R, 200511-517, 200/520, 200/341
• US Class Current: 200/5.00R
• CPC Class Codes: H01H 13/702 with contacts carried by or formed from layers in a multilayer structure, e.g. membrane switches
• CPC Class Codes: H01H 13/807 characterised by the spatial arrangement of the contact sites, e.g. superimposed sites
• CPC Class Codes: H01H 2221/058 to avoid tilting or skewing of contact area or actuator
• CPC Class Codes: H01H 2225/002 superimposed
• CPC Class Codes: H01H 2225/018 Consecutive operations
• CPC Class Codes: H01H 2235/00 Springs
• CPC Class Codes: H01H 25/041 having a generally flat operating member depressible at different locations to operate different controls

Abstract

A pusher formed of a rubber material, a click plate, a membrane switch which serves as a second step switch, a reinforcing plate, a membrane sheet on which a plurality of first step switches are formed, a key operation base and a knob are sequentially assembled into a case. The knob includes a plurality of depressing pieces having on its internal surface a projection which moves into contact with each membrane switch and also includes a marginal portion which is supported by the top surface of the case. The knob is thin-walled except for the depressing piece, and the thin-walled portion comprises a thermoplastic elastomer or silicone rubber. The knob, the key operation base and the reinforcing plate are secured together. As the depressing piece is depressed, the thin-walled portion which is located therearound becomes flexed, whereby the membrane switch is depressed by the projection to turn the switch on. When the depressing piece is further depressed, the reinforcing plate moves and the click plate reverses, turning the switch on.

Claims

1. A depression responsive switch unit in which a switch is turned on in response to a depression operation;

comprising

a case including a surface plate in which an opening is formed;

a reinforcing plate disposed opposite to a rear plate of the case and disposed within the case so as to be reciprocable with respect to the rear plate;

a second step switch interposed between the reinforcing plate and the rear plate and adapted to be operated on by a movement of the reinforcing plate toward the rear plate;

a plurality of first step switches disposed on the reinforcing plate on the side located toward the surface plate;

a key operation base disposed on the case in a manner to block the opening in the surface plate and formed with depression openings each located corresponding to each first step switch;

and a knob disposed on the key operation base on the opposite side from the reinforcing plate;

the knob including an elastic sheet which is formed of a thermoplastic elastomer or a silicone rubber and having a marginal portion which is retained by the case, depressing pieces formed on the elastic sheet in a manner corresponding to each first step switch and having a depressed surface on the front side of the elastic sheet and disposed in each depression opening, and a small projection projecting from each depressing piece in the opposite direction from the depressed surface to be located close to or in contact with the first step switch.

2. A depression responsive switch unit according to claim 1, in which the elastic sheet, the depressing pieces and the small projections are integrally formed with a thermoplastic elastomer or silicone rubber.

3. A depression responsive switch unit according to claim 1 in which the elastic sheet is formed with an opening in a manner corresponding to each depressing piece, the depressing piece being passed through a corresponding one of the openings, a depressing piece having a flange which is disposed in abutment against and secured to the elastic sheet, each depressing piece, its flange and corresponding small projection being integrally formed with a hard resin.

4. A depression responsive switch unit according to claim 1 in which each depressing piece comprises an external portion which is exposed externally of the elastic sheet and a remainder, the external portion being formed by a hard resin while the remainder of the depressing piece being integrally formed of a thermoplastic elastomer or silicone rubber together with the elastic sheet and the small projection.

5. A depression responsive switch unit according to claim 1 in which the marginal portion of the elastic sheet is held sandwiched by the case at only a plurality of locations to be secured.

6. A depression responsive switch unit according to claim 1 in which the marginal portion of the elastic sheet is formed with a ring which is U-shaped in section around the full perimeter of the knob at a location inside thereof which is retained by the case.

7. A depression responsive switch unit in which a switch is turned on in response to a depression operation comprising

a case including a surface place in which an opening is formed;

a reinforcing plate disposed opposite to a rear plate of the case and disposed within the case so as to be reciprocable relative to the rear plate;

a second step switch interposed between the reinforcing plate and the rear plate and operated on by a movement of the reinforcing plate toward the rear plate;

a plurality of first step switches disposed on the reinforcing plate on the side located toward the surface plate;

a key operation base disposed on the case so as to block the opening in the surface plate and formed with depression openings corresponding to the location of each first step switch;

and a knob disposed between the reinforcing plate and the key operation base;

the knob including an elastic sheet which is formed of a thermoplastic elastomer or a silicone rubber and having a marginal portion which is held sandwiched between the key operation base and the reinforcing plate to be secured, depressing pieces formed on the elastic sheet so as to correspond to each first step switch, each depressing piece being disposed in a depression opening formed in the key operation base, and a small projection projecting from elastic sheet for each depressing piece to be located close to or in contact with the first step switch.

8. A depression responsive switch unit according to claim 7 in which the elastic sheet is formed with a plurality of air gap formations which project toward the reinforcing plate and which are located on the opposite sides of each small projection and spaced therefrom by an equal distance, the air gap formations being in contact with the reinforcing plate.

9. A depression responsive switch unit according to claim 7 in which the elastic sheet is formed with a small opening in a manner corresponding to each depressing piece, the depressing piece having a depressed surface and a mounting surface which is located on the opposite side from the depressed surface and which is disposed in abutment against and secured to the elastic sheet, the small projection being integrally formed centrally in the mounting surface, the small projection extending through the small opening to project toward the reinforcing plate from the elastic sheet, each depressing piece and small projection being integrally formed from a hard resin.

10. A depression responsive switch unit according to claim 7, in which the elastic sheet, the depressing piece and the small projection are integrally formed by a thermoplastic elastomer or a silicone rubber.

11. A depression responsive switch unit according to claim 7, in which the elastic sheet and the small projection are integrally formed of a thermoplastic elastomer or silicone rubber while the depressing piece is formed of a hard resin and is secured to the elastic sheet as is the corresponding small projection.

12. A depression responsive switch unit in which a switch is turned on in response to a depression operation, comprising

a case including a surface plate in which an opening is formed;

a reinforcing plate disposed opposite to a rear plate of the case and disposed within the case so as to be reciprocable with respect to the rear plate;

a second step switch interposed between the reinforcing plate and the rear plate and operated on by a movement of the reinforcing plate toward the rear plate;

a plurality of first step switches disposed on the reinforcing plate on the side located toward the surface plate;

a key operation base disposed on the case in a manner to block the opening in the surface plate and having depression openings formed therein in a manner corresponding to the location of each first step switch;

and a knob disposed on the key operation base on the opposite side from the reinforcing plate;

the knob including an elastic sheet which is formed of a thermoplastic elastomer or silicone rubber and having a marginal portion which is secured by being held sandwiched between the key operation base and the reinforcing plate, depressing pieces formed on the elastic sheet in a manner corresponding to each first step switch and each having a depressed surface on the front side of the elastic sheet and each disposed in the depression opening, and a small projection projecting from each depressing piece in the opposite direction from the depressed surface to be located close to or in contact with the first step switch.

13. A depression responsive switch unit according to claim 12 in which the elastic sheet is formed with openings to receive each depressing piece, each depressing piece having a flange which is disposed in abutment against and secured to the elastic sheet, each depressing piece, its flange and associated small projection being integrally formed from a hard resin.

14. A depression responsive switch unit according to claim 12 in which the elastic sheet, the depressing piece and the small projection are integrally formed by a thermoplastic elastomer or a silicone rubber.

15. A depression responsive switch unit according to claim 12 in which each depressing piece has an external portion which is exposed externally of the elastic sheet and a remainder, the external portion being formed from a hard resin while the remainder of the depression piece, the elastic sheet and the small projection being integrally formed of a thermoplastic elastomer or silicone rubber.

16. A depression responsive switch unit in which a switch is turned on in response to the depression of a knob, comprising

a case including a surface plate in which an opening is formed, a rear plate opposing to said surface plate and a side wall between said surface plate and said rear plate;

a knob having a top plate portion disposed in the opening and a projection member disposed on the top plate portion to extend perpendicularly from the top plate portion toward the rear plate, said projection member having a projection end and an annular end surface portion surrounding said projection end;

a resilient member of a resilient material having an annular case connector portion secured to said side wall of the case, an annular knob connector portion secured to said annular end surface portion, and a body portion which integrally connects the knob connector portion to the case connector portion, wherein said resilient member is adapted to allow the knob to be readily displaceable in the direction of a depression which is perpendicular to the surface plate and to be hardly displaceable in a direction perpendicular to the direction of depression; and

a switch disposed within the case on the rear plate in a position opposing to said projection end of the projection member and operatively turned on by displacement of the knob as said knob is depressed toward said rear plate.

17. A depression responsive switch unit according to claim 16 in which said body portion of the resilient member comprises at least three linear members which are integrally connected at their inner ends to the knob connector portion and at their outer ends to the case connector portion at an equi-angular interval so as to be configured symmetrically with respect to a center axis of the projection member.

18. A depression responsive switch unit according to claim 17 further comprising a second resilient member which is a ring of a resilient material formed in U-shape in section and connected at an inner end thereof to a marginal portion of the knob and at an outer end thereof to a perimeter around the opening.

19. A depression responsive switch unit according to claim 16 in which the resilient member is a ring which is U-shaped in section and connected at an inner end thereof to a marginal portion of the knob and at an outer end thereof to a perimeter around the opening.

20. A depression responsive switch unit according to claim 16 in which the resilient member comprises a first and a second resilient member which connect between the knob and the case at locations which are spaced apart in a direction perpendicular to the rear plate.

21. A depression responsive switch unit according to claim 16 further comprising a first step switch formed on the knob, wherein said first step switch can be turned on by a depressive force less than the depressive force required to turn on the switch.

22. A depression responsive switch unit according to claim 21 in which the knob comprises a reinforcing plate, a plurality of first step switches disposed on the reinforcing plate, a key operation base secured to the reinforcing plate and having openings each corresponding to each first step switch, a depressing piece which is at least partly disposed within each opening, an elastic sheet carrying the depressing pieces and formed of a thermoplastic elastomer or silicone rubber, and a small projection projecting from each depressing piece in a direction opposite from the depressed surface to be located close to or in contact with the first step switch.

23. A depression responsive switch unit according to claim 16 in which said body portion of the resilient member comprises an annular corrugated or plane plate which is integrally connected at an inner end thereof to said knob connector portion and at an outer end thereof to said case connector portion.