Hand-held, manually-operated battery charger with emergency light

• US 7,019,492 B1
• Filed: 04/18/2003
• Issued: 03/28/2006
• Est. Priority Date: 04/25/2002
• Status: Expired due to Fees

• Current Assignee: Innovative Solutions & Technologies LLC
• Original Assignee: Innovative Solutions & Technologies LLC
• Inventors: Lely, Michael J., Baker, Wendal E.
• Primary Examiner(s): Sparks, Donald
• Assistant Examiner(s): LUK, LAWRENCE W
• Application Number:
  US10/419,311
• Time in Patent Office: 1,075 Days
• Field of Search: 320/114, 320/107, 320/110, 320/123, 320/138, 320/160, 320/162, 320/136, 320/163, 362/192, 362/193, 362/202, 362/295, 429 99-100, 429/52
• US Class Current: 320/114
• CPC Class Codes: H02J 7/0044 specially adapted for holding portable devices containing batteries H02J7/0045 takes precedence
• CPC Class Codes: H02J 7/0068 Battery or charger load switching, e.g. concurrent charging and load supply H02J7/0013 takes precedence
• CPC Class Codes: H02J 7/32 for charging batteries from a charging set comprising a non-electric prime mover rotating at constant speed
• CPC Class Codes: H02J 7/345 using capacitors as storage or buffering devices

Abstract

A hand-held, manually-operated battery charger is disclosed having a generator that creates a voltage when a handle is turned by a user. A bridge rectifier is connected to the output of the generator and converts the voltage to a DC voltage, regardless of whether the handle is turned clockwise or counterclockwise. A supercapacitor stores the DC voltage. The charger also includes a connection port that is adapted to receive a connection cord. The connection cord receives the voltage from the supercapacitor and provides the voltage to a battery-charging port of a battery-operated device. The charger also includes a superbright LED that also receives the voltage from the supercapacitor. Voltage is switched between the connection port and the LED, such that the voltage is diverted to the connection port when the connection cord is attached thereto and is diverted to the LED when the connection cord is not attached.

Claims

1. A hand-held, manually-operated battery charger comprising:

a generator that creates a voltage at an output;

a handle operably connected to the generator, wherein the generator creates the voltage in response to turning of the handle regardless of whether the handle is turned clockwise or counterclockwise;

a full-wave bridge rectifier connected to the output of the generator, wherein the bridge rectifier allows the handle to be turned either clockwise or counterclockwise to create the voltage, and converts the voltage to a DC voltage;

a supercapacitor that stores the DC voltage;

a connection port that receives a connection cord that provides the DC voltage from the supercapacitor to a battery-charging port of a battery-operated device;

a superbright light-emitting diode (LED) that receives the DC voltage from the supercapacitor; and

a switch that switches the DC voltage between the connection port and the LED based upon whether the connection cord is attached to the connection port, wherein the DC voltage is diverted to the connection port when the connection cord is attached to the connection port, and wherein the DC voltage is diverted to the LED when the connection cord is not attached to the connection port.

2. The charger of claim 1, further comprising a housing that encloses the generator, the bridge rectifier, and the supercapacitor, wherein the housing defines a hole through which a connector extends to connect the handle to the generator, such that the handle is positioned outside the housing, and wherein the connection port is accessible from outside of the housing.

3. The charger of claim 2, wherein the handle is pivotally connected to the connector, such that the handle may be positioned in an operable position in which the handle may be turned to operate the generator and in a storage position in which the handle is held in place to prevent the handle from operating the generator, and wherein the housing defines a cavity that receives the handle when the handle is in the storage position, and wherein the cavity is defined by opposing sides that prevent the handle from turning the generator when the handle is in the storage position.

4. The charger of claim 1, further comprising a voltage regulator that limits the DC voltage to a maximum value.

5. The charger of claim 4, wherein the voltage regulator limits the DC voltage to the maximum value of 6.2 volts.

6. The charger of claim 1, wherein the charger weighs less than five ounces.

7. The charger of claim 1, wherein the housing is curved such that top and bottom sides of the housing are substantially concentric, wherein the top side is substantially convex and the bottom side is substantially concave.

8. A battery charger, comprising:

means for generating a voltage using a handle;

means for limiting the voltage to a maximum voltage value;

a supercapacitor that stores the voltage;

means for providing the voltage to a connection cord and to a light source; and

means for automatically switching the voltage between the connection cord and the light source, depending upon whether the connection cord is attached to the charger.

9. The charger of claim 8, wherein the means for switching comprises a means for automatically diverting the voltage entirely to the connection cord when the connection cord is connected to the charger and otherwise diverting the voltage entirely to the light source.

10. A battery charger, comprising:

means for generating a voltage using a handle;

means for limiting the voltage to a maximum voltage value;

means for storing the voltage;

means for providing the voltage to a connection cord and to a light source wherein the light source comprises a superbright LED; and

means for automatically switching the voltage between the connection cord and the light source, depending upon whether the connection cord is attached to the charger.

11. A battery charger, comprising:

means for generating a voltage using a handle;

means for limiting the voltage to a maximum voltage value;

means for storing the voltage;

means for providing the voltage to a connection cord and to a light source;

means for automatically switching the voltage between the connection cord and the light source, depending upon whether the connection cord is attached to the charger; and

means for positioning the handle in an operable position in which the handle may be turned to generate the voltage and in a storage position in which the handle may not be turned.

12. The charger of claim 11, further comprising a housing that encloses the means for generating, the means for limiting, the means for storing, the means for providing, and means for switching, and

wherein the handle is received in a cavity formed in an end of an outside portion of the housing, when the handle is in the locked position, wherein sides of the cavity limit movement of the handle.

13. A battery charger, comprising:

means for generating a voltage using a handle;

means for limiting the voltage to a maximum voltage value of 6.2 volts;

means for storing the voltage;

means for providing the voltage to a connection cord and to a light source; and

means for automatically switching the voltage between the connection cord and the light source, depending upon whether the connection cord is attached to the charger.

14. A method of charging a battery, comprising:

generating a voltage in response to a user'"'"'s manual rotation of a handle;

limiting the voltage to a maximum value;

storing the voltage with a supercapacitor;

selecting between a connection port and a light source; and

providing the voltage to the connection port when the connection port is selected and to the light source when the light source is selected.

15. The method of claim 14, wherein the step of selecting comprises automatically selecting the connection port if a connection cord is attached to the connection port, and otherwise selecting the light source.

16. The method of claim 15, further comprising:

connecting the connection cord to a wireless telephone; and

charging a battery of the telephone with the voltage, when the connection cord is attached to the connection port.

17. The method of claim 14, wherein the light source comprises a superbright LED having a brightness in the range of 6,000 to 10,000 millicandela, and wherein the connection port and the superbright LED are disposed in a housing and are accessible from outside the housing.

18. The method of claim 14, wherein the step of limiting comprises limiting the voltage to a range of 4.5–

12 volts.

19. The method of claim 14, wherein the step of providing comprises providing the voltage only to the connection port when the connection port is selected and providing the voltage only to the light source when the light source is selected.

20. The method of claim 14, wherein the step of generating comprises generating the voltage using a generator and a full-wave bridge rectifier that converts the voltage to a DC voltage, wherein the bridge rectifier allows the generator to create a voltage regardless of whether the handle is rotated clockwise or counterclockwise, and wherein the handle is connected to the generator using a series of gears having a gear ratio in the range of 36:

1 to 300.1.

21. A method of charging a battery, comprising:

generating a voltage in response to a user'"'"'s manual rotation of a handle;

limiting the voltage to a maximum value in a range of 4.5–

12 volts;

storing the voltage;

selecting between a connection port and a light source; and

providing the voltage to the connection port when the connection port is selected and to the light source when the light source is selected.