Roll stability control system

• US 7,020,551 B2
• Filed: 12/23/2003
• Issued: 03/28/2006
• Est. Priority Date: 12/23/2003
• Status: Active Grant

• Current Assignee: Bendix Commercial Vehicle Systems LLC (Estate of Heinz Hermann Thiele)
• Original Assignee: Bendix Commercial Vehicle Systems LLC (Estate of Heinz Hermann Thiele)
• Inventors: Amato, William P., Goebels, Hermann J., Knaack, Christopher M., Beyer, Richard E.
• Primary Examiner(s): NGUYEN, TAN QUANG
• Application Number:
  US10/745,126
• Publication Number:
  US 20050137767A1
• Time in Patent Office: 826 Days
• Field of Search: 701/38, 701/83, 701/91, 701/71, 701/72, 303/113.1, 303/113.2, 303/116.1, 303/116.2, 303/118.1, 303/119.1, 303/119.2, 303/3, 280/5.502, 280/5.507
• US Class Current: 701/38
• CPC Class Codes: B60R 16/0233 Vehicle tilting, overturning or roll over
• CPC Class Codes: B60T 2230/03 Overturn, rollover
• CPC Class Codes: B60T 8/17554 specially adapted for enhancing stability around the vehicles longitudinal axle, i.e. roll-over prevention road vehicle drive control systems for roll-over prevention otherwise than by controlling a particular sub-unit B60W30/04
• CPC Class Codes: B60T 8/241 Lateral vehicle inclination
• CPC Class Codes: B60T 8/243 for roll-over protection
• CPC Class Codes: B60T 8/327 Pneumatic systems
• CPC Class Codes: B60T 8/36 including a pilot valve responding to an electromagnetic force
• CPC Class Codes: B60T 8/3675 integrated in modulator units

Abstract

A roll stability control system for a pneumatically operated vehicle brake system is implemented using simpler ABS hardware rather than more complex EBS hardware. For each brake chamber or channel, two 3/2 solenoid controlled valves are used. An ECU is operative to control the solenoids. The ECU is preferably operative to provide a selected delivery pressure to the brake chamber without measurement of delivery pressure to the brake chamber. Supply air is provided at a known pressure to a first solenoid controlled valve that is associated with the brake chamber; the amount of time of energization and de-energization of the first valve that is needed to provide an output therefrom of a given pressure, is calculated; and the first valve is energized and de-energized for the calculated times, thereby to cause a low-pressure test pulse to be provided to the brake chamber.

Claims

1. A vehicle braking system for providing roll stability control, comprising:

a brake chamber associated with a vehicle wheel to be braked;

an air-pressure controlled relay valve for providing air pressure to the brake chamber;

a solenoid controlled pilot valve for controlling flow of control air to the relay valve;

a solenoid-controlled supply pressure valve operative to direct either supply pressure or driver control pressure to the pilot valve as control air for the relay valve;

an ECU operative to control the solenoids on the supply pressure valve and the pilot valve; and

sensors for sensing vehicle conditions that are used in a determination of whether to initiate roll stability control.

2. A system as set forth in claim 1 wherein said sensors include a lateral acceleration sensor and an air suspension pressure sensor.

3. A system as set forth in claim 1 wherein said ECU is operative to control the solenoids on the supply pressure valve and the pilot valve to cause the relay valve to provide a low pressure test pulse to the wheel to be braked.

4. A system as set forth in claim 3 wherein said ECU is operative to cause the low pressure test pulse to be provided without the use of a measurement of delivery pressure at the wheel to be braked.

5. A system as set forth in claim 1 wherein said ECU energizes and de-energizes said pilot valve solenoid at a rate that is rapid enough to take advantage of the hysteresis of said relay valve thereby to place said relay valve in a hold condition.

6. A system as set forth in claim 1 wherein said ECU controls the solenoid on the supply pressure valve to direct supply pressure to the pilot valve on the basis of readings from said sensors that are indicative of a vehicle condition for which roll stability control may be desired, and said ECU controls the solenoid on the pilot valve to pulse rapidly the control air to the relay valve.

7. A system as set forth in claim 6 wherein said ECU controls the time of energization and de-energization of the pilot valve, in order to pulse the control air to the relay valve, on the basis of a calculation rather than on the basis of measurement of the delivery pressure from the relay valve.

8. A system as set forth in claim 7 wherein said calculation is based on the pressure of the supply air at said pilot valve and a determination of the time of energization and de-energization of the pilot valve needed to provide the desired delivery pressure for any given supply air pressure.

9. A system as set forth in claim 8 wherein said pilot valve solenoid is energized and de-energized at a rate that is rapid enough to take advantage of the hysteresis of the relay valve thereby to place the relay valve in a hold condition.

10. An apparatus as set forth in claim 1 further including a two way check valve connected with said supply pressure valve and operative to pass the higher of (a) driver demand pressure and (b) supply air pressure to said pilot valve.

11. An apparatus as set forth in claim 1 wherein said supply pressure valve and said pilot valve and said relay valve are integrated into one assembly.

12. An apparatus as set forth in claim 11 wherein said ECU is integrated into said one assembly with said supply pressure valve and said pilot valve and said relay valve.

13. An apparatus as set forth in claim 1 wherein said brake chamber and said relay valve and said pilot valve and said supply pressure valve together are part of a first braking channel of the vehicle;

said apparatus further comprising a second braking channel including a second brake chamber, a second relay valve, a second pilot valve, and a second supply pressure valve;

said second braking channel being independent of said first braking channel so that each channel can be electrically braked individually.

14. An apparatus as set forth in claim 13 wherein said ECU is integrated with one of said relay valves of said first and second braking channels.

15. An apparatus as set forth in claim 1 wherein said supply pressure valve and said pilot valve and said relay valve are integrated into one assembly, said apparatus further comprising a second relay valve and a second pilot valve for controlling a second brake chamber and also integrated into said one assembly.

16. An apparatus as set forth in claim 15 wherein said ECU is integrated into said one assembly.

17. An apparatus as set forth in claim 1 wherein said relay valve controls all of the brakes on one axle of the vehicle.

18. A vehicle braking system for providing roll stability control, comprising:

a brake chamber associated with a vehicle wheel to be braked;

an air-pressure controlled relay valve for providing air pressure to the brake chamber;

a solenoid controlled pilot valve for controlling flow of control air to the relay valve;

a solenoid-controlled supply pressure valve operative to direct either supply pressure or driver control pressure to the pilot valve as control air for the relay valve; and

an ECU operative to control the solenoids on the supply pressure valve and the pilot valve thereby to provide a selected delivery pressure to the brake chamber without measurement of delivery pressure to the brake chamber.

19. A system as set forth in claim 18 wherein said ECU is operative to calculate the time of energization and de-energization of the pilot valve, for a given supply pressure, to provide the selected delivery pressure to the brake chamber.

20. A system as set forth in claim 19 wherein said ECU energizes and de-energizes said pilot valve solenoid at a rate that is rapid enough to take advantage of the hysteresis of said relay valve thereby to place said relay valve in a hold condition.

21. A system as set forth in claim 19 wherein the calculated time of energization and de-energization of the pilot valve provides a desired control pressure to the relay valve, thereby to provide the selected delivery pressure to the brake chamber.

22. A system as set forth in claim 18 wherein said ECU is operative to control the solenoids of said pilot valve and said supply pressure valve to cause a low pressure test pulse to be provided to said brake chamber without the use of a measurement of pressure at said brake chamber.

23. An apparatus as set forth in claim 18 further including a two way check valve connected with said supply pressure valve and operative to pass the higher of (a) driver demand pressure and (b) supply air pressure to said pilot valve.

24. An apparatus as set forth in claim 18 wherein said supply pressure valve and said pilot valve and said relay valve are integrated into one assembly.

25. An apparatus as set forth in claim 24 wherein said ECU is integrated into said one assembly with said supply pressure valve and said pilot valve and said relay valve.

26. An apparatus as set forth in claim 18 wherein said brake chamber and said relay valve and said pilot valve and said supply pressure valve together are part of a first braking channel of the vehicle;

said apparatus further comprising a second braking channel including a second brake chamber, a second relay valve, a second pilot valve, and a second supply pressure valve;

said second braking channel being independent of said first braking channel so that each channel can be electrically braked individually.

27. An apparatus as set forth in claim 26 wherein said ECU is integrated with one of said relay valves of said first and second braking channels.

28. An apparatus as set forth in claim 18 wherein said supply pressure valve and said pilot valve and said relay valve are integrated into one assembly, said apparatus further comprising a second relay valve and a second pilot valve for controlling a second brake chamber and also integrated into said one assembly.

29. An apparatus as set forth in claim 28 wherein said ECU is integrated into said one assembly.

30. An apparatus as set forth in claim 18 wherein said relay valve controls all of the brakes on one axle of the vehicle.

31. A method of controlling vehicle roll stability by applying air pressure to a brake chamber associated with a vehicle wheel, comprising the steps of;

providing supply air at a known pressure to a first solenoid controlled valve that is associated with the brake chamber;

calculating the amount of time of energization and de-energization of the first valve that is needed to provide an output therefrom of a given pressure; and

energizing and de-energizing the first valve for the calculated times, thereby to cause a low-pressure test pulse to be provided to the brake chamber.

32. A method as set forth in claim 31 further including the step of directing the output of said first valve to a second valve as a control pressure for the second valve.

33. A method as set forth in claim 32 wherein the first valve is a 3/2 solenoid controlled valve and the second valve is a pilot air pressure controlled relay valve.

34. A method as set forth in claim 33 wherein said step of energizing and de-energizing the first valve includes energizing and de-energizing the first valve at a rate that is rapid enough to take advantage of the hysteresis of the second valve thereby to place the second valve in a hold condition.

35. A method as set forth in claim 33 wherein said step of providing supply air to a first solenoid controlled valve includes the step of controlling a third valve which is a 3/2 solenoid controlled valve having both supply air and driver demand air as inputs, the controlled output of the third valve being directed to the first solenoid controlled valve.