Current control loop for actuator and method

• US 7,021,072 B2
• Filed: 04/24/2003
• Issued: 04/04/2006
• Est. Priority Date: 04/24/2003
• Status: Active Grant

• Current Assignee: Honeywell International Inc.
• Original Assignee: Honeywell International Inc.
• Inventors: McMillan, Scott D., Mrozek, Greg T.
• Primary Examiner(s): Jiang, Chen Wen
• Application Number:
  US10/423,029
• Publication Number:
  US 20040211200A1
• Time in Patent Office: 1,076 Days
• Field of Search: 621/86, 361/187, 361/170, 361/152, 361/153, 361/154, 361/155, 361/156
• US Class Current: 62/186
• CPC Class Codes: F24F 13/1426 characterised by actuating means
• CPC Class Codes: F24F 2013/1433 with electric motors
• CPC Class Codes: H02P 7/29 using pulse modulation

Abstract

Systems and methods for providing a current control loop for an actuator. A typical system includes a current command controller setting a command current, the current command controller being coupled to a drive circuit used to drive the actuator and a sampling module sampling a motor current of the actuator. The system also includes a summation module calculating a current error based on the motor current, the current error being calculated by subtracting the motor current from the command current. The current error is used to compensate for an error in the motor current of the actuator. The sampling module can include a switch and a capacitor coupled in parallel with the resistor when the switch is on, a charge on the capacitor being proportional to the voltage drop across the resistor. Methods for setting a maximum control current and for providing the current control loop are also illustrated.

Claims

1. A current control loop for an actuator, comprising:

a current command controller setting a command current, the current command controller being configured to be coupled to a drive circuit used to drive the actuator,

a sampling module sampling a motor current of the actuator, wherein the sampling module comprises a resistor coupled in series with low-side switches of the drive circuit of the actuator, wherein a voltage drop across the resistor is proportional to the motor current, and wherein the sampling module further includes a switch and a capacitor coupled in parallel with the resistor when the switch is on, a charge on the capacitor being proportional to the voltage drop across the resistor;

a summation module calculating a current error based on the motor current, wherein the current error is calculated by subtracting the motor current from the command current, and wherein the current error is used to compensate for an error in the motor current of the actuator; and

a limiter for limiting the command current so that the command current does not exceed a predetermined maximum command current value.

2. The current control loop of claim 1, further comprising a proportional-integral filter, wherein the current error is filtered by the proportional-integral filter and is thereby applied as a voltage command to increase a duty cycle of a pulse width modulated signal that is applied to the motor when the motor current is below the command current and to decrease the duty cycle of the pulse width modulated signal that is applied to the motor when the motor current is above the command current.

3. The current control loop of claim 2, further comprising a pulse width modulator for providing the pulse width modulated signal to the motor.

4. The current control loop of claim 1, wherein, the limiter is implemented by the current command controller such that if the command current exceeds the maximum command current, the current command controller clips the command current at the maximum command current.

5. The current control loop of claim 1, wherein the switch is turned on and off by a pulse width modulator used to drive the motor.