Optical device for repositioning and redistributing an LED's light

• US 7,021,797 B2
• Filed: 06/12/2003
• Issued: 04/04/2006
• Est. Priority Date: 05/13/2003
• Status: Expired due to Term

• Current Assignee: Light Engine Limited
• Original Assignee: Light Prescriptions Innovators, LLC
• Inventors: Parkyn, William A. Jr., Falicoff, Waqidi, Benitez, Pablo, Min̅ano, Juan C.
• Primary Examiner(s): Sember, Thomas M.
• Assistant Examiner(s): Negron, Ismael
• Application Number:
  US10/461,557
• Publication Number:
  US 20040228131A1
• Time in Patent Office: 1,027 Days
• Field of Search: 362/551, 362/555, 362/257, 362/296, 362307-309, 362/311, 362/317, 362/326, 362/327, 362/329, 362/331, 362/332, 362/335, 362/559, 362/560, 362/355, 257/79, 257/88, 257/89, 257/98, 257/100, 313/110, 313/111, 313/113, 313/116, 315/76, 315/77, 385/146
• US Class Current: 362/355
• CPC Class Codes: F21K 9/232 specially adapted for generating an essentially omnidirectional light distribution, e.g. with a glass bulb
• CPC Class Codes: F21K 9/233 specially adapted for generating a spot light distribution, e.g. for substitution of reflector lamps
• CPC Class Codes: F21K 9/61 using light guides
• CPC Class Codes: F21V 5/04 of lens shape
• CPC Class Codes: F21V 7/0091 using total internal reflection
• CPC Class Codes: F21Y 2115/10 Light-emitting diodes [LED]
• CPC Class Codes: G02B 19/0028 refractive and reflective surfaces, e.g. non-imaging catadioptric systems
• CPC Class Codes: G02B 19/0066 in the form of an LED array
• CPC Class Codes: G02B 19/0071 adapted to illuminate a complete hemisphere or a plane extending 360 degrees around the source
• CPC Class Codes: H01L 33/54 having a particular shape

Abstract

An optical device is for spatially displacing the output of a light-emitting diode (LED) and coupling the output to a predominantly spherical emission pattern produced at a useftul height above the LED. The device is made of a transparent dielectric material, such as an injection-molded plastic. It comprises a lower transfer section that receives the LED'"'"'s light from below and an upper ejector section that receives the transferred light and spreads it spherically. One or more LEDs. are optically coupled to the bottom of the transfer section, which operates by total internal reflection upon their entire hemispherical emission. One embodiment operates as a flashlight-bulb substitute with the ejector section radiating onto a parabolic reflector, which forms the beam. Thus hemisphencally emitting LEDs can be used in parabolic-mirror flashlights wherein these LEDs by themselves may be unsuitable for that role.

Claims

1. An optical device for spatially displacing and redistributing a radiant output of a light emitter that emits a substantially hemispherical emission of light, the optical device comprising:

a lower transfer section having a transfer section top end and a transfer section bottom end; and

an upper ejector section disposed upon the transfer section top end,

wherein at least a portion of each of the upper ejector section and the lower transfer section is constructed of a transparent dielectric,

wherein the light emitter is disposed at the transfer section bottom end,

wherein the lower transfer section is adapted to transmit the light emitted by the light emitter substantially via total internal reflection to form a reconstituted emission of light directed into the upper ejector section, and

wherein the upper ejector section is adapted to redistribute the reconstituted emission of light into a solid angle of external directions.

2. The optical device of claim 1 wherein the solid angle is greater than one steradian.

3. The optical device of claim 1 wherein the light emitter is a light-emitting diode.

4. The optical device of claim 1 wherein the light emitter comprises a plurality of light-emitting diodes disposed about a centroid.

5. The optical device of claim 4 wherein the light emitter further comprises a reflector cup.

6. The optical device of claim 1 wherein the lower transfer section has a centerline and an external surface with a vertical cross-sectional profile in the shape of two arcs of an ellipse,

wherein the ellipse has a vertical major axis, a horizontal minor axis, a lower focus and an upper focus,

wherein each of the two arcs extends in a generally vertical direction from a first elevation corresponding generally to the lower focus to a second elevation corresponding generally to the upper focus,

wherein the centerline is approximately parallel with the vertical major axis and is spaced apart from the vertical major axis, and

wherein the light emitter is disposed on the centerline at about the first elevation.

7. The optical device of claim 6 wherein the vertical major axis runs one of through the outer edge of the luminar perimeter of the light emitter and outside of the outer edge of the luminar perimeter of the light emitter.

8. The optical device of claim 6 wherein the transfer section top end has a cross section that is generally circular in shape.

9. The optical device of claim 6 wherein the transfer section top end has a transfer section cross section that is generally elliptical in shape.

10. The optical device of claim 6 wherein the upper ejector section is spherical.

11. The optical device of claim 6 wherein the upper ejector section comprises an indented section of a sphere.

12. The device of claim 1 further comprising;

a base can disposed below the light emitter, the base can containing power and control electronic means for the light emitter, the base can having an electrically conductive side and an electrically separate end-means of opposite electrical polarity from the conductive side, the base can having thermally conductive paths for heat generated by the light emitter.

13. The device of claim 12 further comprising a transparent enclosure disposed on top of the base can, the enclosure surrounding the upper ejector section, the lower transfer section and the light emitter.

14. The device of claim 13 further comprising a parabolic reflector surrounding said transparent enclosure and having a focus on said upper ejector section.

15. The device of claim 14 wherein the upper ejector section has a diffusive surface.

16. An optical device for distributing a radiant output of a light emitter, comprising:

an expander section; and

a cylindrical ejector section having an ejector section diameter;

wherein said expander section is constructed of a substantially transparent material and operable for receiving said radiant output and spatially widening said radiant output while narrowing said radiant output least down to an angular range corresponding to the ejector section diameter substantially via total internal reflection; and

wherein said cylindrical ejector section is coupled to said expander section and constructed of substantially transparent material and operable for receiving and ejecting said angularly narrowed radiant output via a graded sub-wavelength surface roughness of the cylindrical ejector section.

17. The optical device of claim 16 further comprising a planar mirror extending across a distal end of said ejector section.

18. The optical device of claim 16 further comprising at a distal end of said ejector section, a second expander section and a second light emitter optically coupled to said distal end of said ejector section.

19. The device of claim 18 wherein said graded sub-wavelength surface roughness is highest on a perimeter of said ejector section at an equal distance from both of said expander sections, and lowest in proximity to said expander sections.

20. An optical device for spatially displacing and redistributing a radiant output of a light emitter adapted for the substantially hemispherical emission of light, the optical device comprising:

a lower transfer section having a transfer section top end and a transfer section bottom end; and

an upper ejector section disposed upon the transfer section top end,

wherein the lower transfer section further comprises a lower minor section with an expanding profile and an upper dielectric section with a contracting profile,

wherein at least a portion of the upper dielectric section and at least a portion of the upper ejector section are constructed of a transparent dielectric,

wherein the light emitter is disposed at the transfer section bottom end,

wherein the lower transfer section is adapted to reconstitute the light emitted from the light emitter into the upper ejector section, and

wherein the upper ejector section is adapted to redistribute the reconstituted light into a substantially solid angle of external directions.

21. The optical device of claim 20 wherein the upper dielectric section is adapted to transmit the light substantially via total internal reflection.