Spinal interbody fusion device and method

• US 7,022,138 B2
• Filed: 07/31/2003
• Issued: 04/04/2006
• Est. Priority Date: 07/31/2003
• Status: Active Grant

• Current Assignee: Mashburn M. Laine
• Original Assignee: Mashburn M. Laine
• Inventors: Mashburn, M. Laine
• Primary Examiner(s): Robert, Eduardo C.
• Assistant Examiner(s): Comstock, David
• Application Number:
  US10/631,621
• Publication Number:
  US 20050027359A1
• Time in Patent Office: 978 Days
• Field of Search: 606/61, 606/63, 606/76, 606/78, 623/17.11, 623/17.12, 623/17.13, 623/17.15, 623/17.16, 623/23.47, 623/23.5
• US Class Current: 623/17.13
• CPC Class Codes: A61B 17/70 Spinal positioners or stabilisers ; Bone stabilisers comprising fluid filler in an implant
• CPC Class Codes: A61B 17/7001 Screws or hooks combined with longitudinal elements which do not contact vertebrae A61B17/7058 takes precedence
• CPC Class Codes: A61F 2/442 Intervertebral or spinal discs, e.g. resilient non-disc-shaped intervertebral inflatable pockets A61F2/441; non-disc-shaped intervertebral fusion implants A61F2/4455
• CPC Class Codes: A61F 2/4465 having a circular or kidney shaped cross-section substantially perpendicular to the axis of the spine
• CPC Class Codes: A61F 2002/2835 Bone graft implants for filling a bony defect or an endoprosthesis cavity, e.g. by synthetic material or biological material
• CPC Class Codes: A61F 2002/3041 having threaded portions of different pitches
• CPC Class Codes: A61F 2002/30507 using a threaded locking member, e.g. a locking screw or a set screw
• CPC Class Codes: A61F 2002/3055 for adjusting length
• CPC Class Codes: A61F 2002/30561 breakable or frangible
• CPC Class Codes: A61F 2002/30563 having elastic means or damping means, different from springs, e.g. including an elastomeric core or shock absorbers
• CPC Class Codes: A61F 2002/30593 hollow
• CPC Class Codes: A61F 2002/30601 telescopic
• CPC Class Codes: A61F 2002/30785 parallel
• CPC Class Codes: A61F 2220/0025 Connections or couplings between prosthetic parts, e.g. between modular parts; Connecting elements
• CPC Class Codes: A61F 2310/00407 Coating made of titanium or of Ti-based alloys
• CPC Class Codes: Y10S 606/907 Composed of particular material or coated

Abstract

A disc replacement spinal interbody fusion device is provided having a central sleeve with oppositely left and right-hand threaded axial bores with different diameters. Circumferential threaded apertures are located on the sleeve and open into the sleeve bores. The device has two opposing plates which are oval-shaped and centrally, axially bored. Each plate has a perpendicular shaft with an axial bore which communicates with the plate bore. In situ, axial loading of the spinal column upon the fusion device creates a bending moment manifested by a flexing action of the plates to generate opposing axial directional forces which replicate the physiological function of shock absorption, load bearing and load transmission.

Claims

1. A spinal interbody fusion device comprising:

a sleeve, said sleeve defining a first and a second threaded channel, said first and said second sleeve channels in communication with each other, a first plate, said first plate defining a declining surface and a central bore through said first plate, a first threaded shaft, said first shaft attached to said first plate, said first shaft defining an axial bore therethrough, said first shaft bore in communication with said first plate bore, said first shaft threadably received in said first sleeve channel, a second plate, said second plate defining an inclining surface and a central bore through said second plate, a second threaded shaft, said second shaft affixed to said second plate and extending towards said first plate, said second shaft defining an axial bore therethrough, said second shaft bore in communication with said second plate bore, said second shaft threadably received in said sleeve second channel, said first shaft receivable in said second shaft bore, said first plate bore in communication with said second plate bore through said shafts and said sleeve, whereby a continuous bore through said spinal interbody fusion device is provided.

2. The spinal interbody fusion device of claim 1 wherein said first shaft is centered on said first plate, said first shaft extending perpendicularly from said first plate, said first plate extending radially beyond the outer diameter of said first shaft whereby loading said spinal interbody fusion device allows said first plate to operate as a lever arm creating a bending moment about said first shaft when the load is directed through said first plate.

3. The spinal interbody fusion device of claim 1 wherein said sleeve is cylindrically shaped, said first sleeve channel has a diameter smaller than said second sleeve channel, the outer diameter of said sleeve being substantially uniform, said first and said second plates each having a diameter at least equal to the outer diameter of said sleeve, the outer diameter of said sleeve being greater than an outer diameter of said first and said second shafts.

4. The spinal interbody fusion device of claim 1 wherein said first plate is oval-shaped, the lateral width of said first plate is greater than the depth of said first plate from the anterior to the posterior thereof, said first plate surface declining from the anterior to the posterior of said spinal interbody fusion device, whereby the thickness of said first plate diminishes posteriorly.

5. The spinal interbody fusion device of claim 4 wherein said first and said second plates have opposing horizontal biases whereby said spinal interbody fusion device is wedge-shaped.

6. The spinal interbody fusion device of claim 1 wherein said first and said second plate shafts each define an aperture, said first shaft aperture being contiguous said first plate while said second shaft aperture is contiguous said second plate, each of said first and said second shaft apertures in communication with said continuous central channel.

7. The spinal interbody fusion device of claim 1 wherein said sleeve defines a pair of threaded circumferential apertures, each of said sleeve apertures extending from the outer diameter of said sleeve to a different one of said sleeve channels.

8. The spinal interbody fusion device of claim 1 further comprises a friction coating, said friction coating contained on said first and said second plates.

9. The spinal interbody fusion device of claim 1 formed from metal.

10. The spinal interbody fusion device of claim 9 wherein said metal comprises a titanium alloy.

11. The spinal interbody fusion device of claim 1 wherein an outer diameter of said first shaft is less than an inner diameter of said second shaft to allow said first shaft to retract into said second shaft, said sleeve surrounding both said first and said second shafts.

12. A spinal interbody fusion device comprising:

a sleeve, said sleeve being cylindrically-shaped and having a substantially uniform outer diameter, said sleeve defining a small first threaded axial channel and a large second threaded axial channel, said first sleeve channel in communication with said second sleeve channel, a first plate, said first plate defining a central bore therethrough and a substantially planar declining surface, a first threaded shaft, said first shaft affixed to said first plate, said first shaft extending from said first plate, said first shaft being externally threaded and defining an axial bore therethrough, said first shaft bore in communication with said first plate bore, said first shaft threadably received within said first sleeve channel, a second plate, said second plate defining a central bore therethrough and a substantially planar inclining surface, a second threaded shaft, said second shaft affixed to said second plate, said second shaft extending from said second plate towards said first plate, said second shaft being externally threaded and defining an axial bore, said second shaft bore being in communication with said second plate bore, said second shaft threadably secured within said second sleeve channel, each one of said first and said second plates is wider and deeper than each is thick, said first plate bore being in communication with said second plate bore through said first and said second shafts and said sleeve to provide a continuous bore completely through said spinal interbody fusion device whereby rotating said sleeve will extend said first and second plates from said sleeve.

13. The spinal interbody fusion device of claim 12 wherein said first and said second plates are oval-shaped and horizontally and opposingly inclined, the thickness of each of said plates diminishing towards the other whereby said spinal interbody fusion device is wedge-shaped from the anterior to the posterior thereof.

14. The spinal interbody fusion device of claim 12 wherein said first threaded shaft defines left-handed threads and said second threaded shaft defines right-handed threads, the outer diameter of said first shaft being less than the inner diameter of said second shaft, said first shaft being receivable in said second shaft.

15. The spinal interbody fusion device of claim 12 wherein said sleeve defines a pair of set screw apertures, each of said set screw apertures extending from the outer diameter of said sleeve to a different one of said sleeve channels therein.

16. The spinal interbody fusion device of claim 12 wherein each of said first and said second plates provide a friction producing oval-shaped surface.

17. The spinal interbody fusion device of claim 12 wherein each of said first and said second plates define a lever arm, each of said lever arms generating an axial force opposing the other when said spinal interbody fusion device is flexed.

18. A spinal fusion method utilizing a generally wedge-shaped spinal interbody fusion device having a pair of adjustable oval-shaped plates with opposing horizontal biases that diminish posteriorly, the first and second plates each having a central bore, a pair of externally threaded shafts, the first shaft extending from the first plate, the second shaft extending from the second plate towards the first shaft in axial alignment with the first shaft, the first and second shafts each defining an axial bore therethrough, the diameter of the second shaft bore being greater than the diameter of the first shaft and a sleeve having a first and a second channel with each channel threaded oppositely from and in communication with the other channel, the first and second sleeve channels threadably connected to the first and second shafts respectively, the sleeve being between the plates with a continuous central bore extending from the bore in the first plate to the bore in the second plate and through the shafts and the sleeve for accepting a bone graft therein for bone growth and fusion completely through the device while the plates overhang the shafts to allow opposing bending moments thereabout for shock absorption and the first shaft is retractable into the second shaft bore for sizing the device, the method comprising the steps of:

a) rotating the sleeve to cause the first shaft to be received in the second shaft bore;

b) removing the damaged disc between adjacent spinal vertebrae to form a space between the remaining adjacent spinal vertebrae ;

c) threadably adjusting the height of the fusion device to approximate the height of the space by rotating the sleeve whereby rotating the sleeve in a first direction retracts the first shaft into the second shaft;

d) filling the central bore of the device with a bone graft;

e) inserting the fusion device containing the bone graft within the space with each plate contiguous a different one of the adjacent spinal vertebrae while the opposing biases of the plates diminish posteriorly;

f) threadably adjusting the inserted fusion device to tightly accommodate the space between the adjacent vertebrae;

g) allowing the vertebrae to grow to the spinal interbody fusion device and bone graft; and

h) generating opposing axial forces by flexing the interbody fusion device.

19. The method of claim 18 wherein adjusting the device to tightly accommodate the space comprises the step of increasing the height of the device by rotating the sleeve in an opposite direction to extend the shafts from the sleeve for engaging the adjacent spinal vertebrae with the plates.

20. The method of claim 19 wherein the step of adjusting the fusion device comprises the step of rotating the sleeve.

21. The method of claim 20 further comprising the step of locking the fusion device to its adjusted position by tightening a set screw into the sleeve and engaging one of said shafts.