Water ozonation mixing and degassing system

• US 7,022,225 B1
• Filed: 11/03/2003
• Issued: 04/04/2006
• Est. Priority Date: 04/18/2003
• Status: Active Grant

• Current Assignee: Custom Molded Products Incorporated
• Original Assignee: Del Industries, Inc. (Fluidra, S.A.)
• Inventors: Martin, Frank, Phillips, Ezra, Clawson, Allen D.
• Primary Examiner(s): PRINCE JR, FREDDIE GARY
• Application Number:
  US10/701,163
• Time in Patent Office: 883 Days
• Field of Search: 210/169, 210/198.1, 210/205, 210/206, 210/218, 210/252, 210/258, 210/259, 210/416.1, 210/416.2, 210/188, 961/55, 261/75, 261/76, 261/DIG.42
• US Class Current: 210/188
• CPC Class Codes: B01D 19/0063 Regulation, control including valves and floats for construction and details of valves F16K
• CPC Class Codes: B01D 2255/2073 Manganese
• CPC Class Codes: B01D 2255/702 Carbon
• CPC Class Codes: B01D 53/8675 Ozone
• CPC Class Codes: C02F 1/20 by degassing, i.e. liberation of dissolved gases degasification of liquids in general B01D19/00; arrangement of degassing apparatus in boiler feed supply F22D
• CPC Class Codes: C02F 1/78 with ozone C02F1/4672 takes precedence
• CPC Class Codes: C02F 2103/42 from bathing facilities, e.g. swimming pools
• CPC Class Codes: C02F 2201/784 Diffusers or nozzles for ozonation
• CPC Class Codes: Y10S 261/42 Ozonizers

Abstract

An apparatus and system for mixing and separating ozonated water is provided. The apparatus is especially useful as a component of a system for cycling sanitizing ozonated water to a body of water such as a pool, spa or pond. The apparatus generally includes a separating vessel including a mixing tower, preferably located substantially entirely within the separating vessel and including a diffuser element for enhancing mixing of ozonated water without increasing turbulence in the separating vessel. Preferably, the apparatus includes a seal mechanism that substantially prevents liquid water from escaping the separating vessel with vented off-gas. The invention further provides an ozone destruct assembly including a condensate collection portion, and may also include a return line for passing a treated off-gas into the body of water.

Claims

1. An ozone/water mixing apparatus comprising:

a separating vessel structured to contain and degas an ozone/aqueous mixture, the separating vessel including

an off-gas outlet placed and structured to vent undissolved ozone gas from the separating vessel, and

an ozonated water outlet placed and structured to pass the ozone/aqueous mixture from the separating vessel to an application for use; and

a mixing tower, extending into the separating vessel, the mixing tower including

an inlet portion structured to receive an ozone/aqueous stream, the inlet portion including a first inlet structured to receive an aqueous stream and a second inlet structured to receive a gaseous stream containing ozone, and an ozone injector connected to the first inlet and the second inlet, and

an outlet portion structured to pass the ozone/aqueous mixture into the separating vessel.

2. The apparatus of claim 1 wherein the ozone injector comprises an insert element being at least partially located within the mixing tower.

3. The apparatus of claim 1 wherein the mixing tower outlet portion is located within a generally central portion of the separating vessel.

4. The apparatus of claim 1 wherein the mixing tower outlet portion comprises a diffuser element.

5. The apparatus of claim 4 wherein the diffuser element is structured to be effective in reducing surface turbulence in the separating vessel.

6. The apparatus of claim 4 wherein the diffuser element is structured to enhance mixing of the ozone/aqueous mixture passing therethrough.

7. The apparatus of claim 4 wherein the diffuser element includes a plurality of spaced apart, radially disposed apertures for passing the ozone/aqueous mixture from the mixing tower into the separating vessel.

8. The apparatus of claim 1 further comprising a seal mechanism disposed within the separating vessel and structured to substantially prevent liquid water from escaping the off-gas outlet with vented undissolved ozone gas.

9. The apparatus of claim 8 wherein the seal mechanism comprises a float arrangement structured to be effective to control a level of ozonated water in the separating vessel.

10. The apparatus of claim 8 wherein the seal mechanism includes a seal element structured to seal the off-gas outlet, a float arrangement structured to be effective to control a level of ozonated water in the separating vessel, and a dual lever mechanism connecting the float element with the seal element.

11. The apparatus of claim 10 wherein the seal element comprises an O-ring.

12. The apparatus of claim 10 wherein the dual lever mechanism is structured to provide a substantial mechanical advantage to the seal mechanism.

13. The apparatus of claim 1 further comprising an ozone destruct assembly connected to the off-gas outlet.

14. An ozone/water mixing apparatus comprising:

a separating vessel structured to contain and degas an ozone/aqueous mixture, the separating vessel including

an off-gas outlet placed and structured to vent undissolved ozone gas from the separating vessel, and

an ozonated water outlet placed and structured to pass the ozone/aqueous mixture from the separating vessel to an application for use; and

a mixing tower, extending into the separating vessel, the mixing tower including

an inlet portion structured to receive an ozone/aqueous stream, and

an outlet portion comprising a diffuser element structured to pass the ozone/aqueous mixture into the separating vessel and effective in reducing surface turbulence in the separating vessel.

15. The apparatus of claim 14 further comprising a seal mechanism including a float arrangement structured to be effective to control a level of ozonated water in the separating vessel.

16. The apparatus of claim 15 wherein the seal mechanism further includes a seal element structured to seal the off-gas outlet, and a dual lever mechanism connecting the float element with the seal element.

17. The apparatus of claim 16 wherein the dual lever mechanism is structured to provide a substantial mechanical advantage to the seal mechanism.

18. The apparatus of claim 14 further comprising an ozone destruct assembly connected to the off-gas outlet.

19. The apparatus of claim 14 wherein the separating vessel includes a portion structured to enable the apparatus to be directly connected to a contact tank.

20. The apparatus of claim 14 wherein the separating vessel includes an upper portion and a lower portion, the upper portion including the off-gas outlet and the lower portion being structured to enable the apparatus to be directly connected to a contact tank.

21. The apparatus of claim 14 further comprising an ozone destruct assembly connected to the off-gas outlet.

33. The apparatus of claim 14 wherein the mixing tower further includes an elongated extension portion extending between the inlet portion and the outlet portion.

22. An ozone destruct apparatus comprising:

an ozone destruct chamber connected to a line for containing an off-gas stream, the ozone destruct chamber being effective in destroying ozone in the off-gas stream as the stream is passed through the ozone destruct chamber; and

a condensate collection chamber structured to collect condensate within the stream of off-gas, the condensate collection chamber including an inlet for receiving the off-gas stream, and an outlet for discharging the off-gas stream to the destruct chamber.

23. The apparatus of claim 22 further comprising a hydrophobic material disposed between the destruct chamber and the condensate collection chamber for substantially preventing liquid water from entering the destruct chamber.

24. The apparatus of claim 22 wherein the condensate collection chamber further includes a drain element for allowing collected condensate to drain from the collection chamber.

25. The apparatus of claim 22 wherein the condensate collection chamber further includes a drain element for allowing collected condensate to drain from the collection chamber to an application for use of the condensate.

26. The apparatus of claim 25 wherein the drain element includes a check valve operable to release the collected condensate when a predetermined condition in the collection chamber is reached.

27. The apparatus of claim 22 wherein the ozone destruct chamber includes a catalyst material effective in destroying ozone.

28. The apparatus of claim 27 wherein the catalyst material comprises activated carbon.

29. The apparatus of claim 27 wherein the catalyst material comprises manganese dioxide.

30. An ozone/water mixing system comprising:

a separating vessel structured to contain and degas an ozone/aqueous mixture, the separating vessel including

an off-gas outlet placed and structured to vent undissolved ozone gas from the separating vessel, and

an ozonated water outlet placed and structured to pass the ozone/aqueous mixture from the separating vessel to an application for use;

a mixing tower, extending into the separating vessel, the mixing tower including

an inlet portion structured to receive an ozone/aqueous stream, and

an outlet portion structured to pass the ozone/aqueous mixture into the separating vessel;

an ozone destruct chamber structured to be effective in destroying ozone in the off-gas stream as an ozone-containing off-gas stream is passed through the ozone destruct chamber; and

a condensate collection chamber structured to collect condensate within an ozone containing off-gas stream, the condensate collection chamber including an inlet connected to the separating vessel off-gas outlet and an outlet for discharging the off-gas stream to the destruct chamber.

31. A system for providing an ozonated water stream to a body of water, the system comprising:

a separating vessel structured to contain and degas an ozone/aqueous mixture, the separating vessel including

an inlet for receiving an ozone/aqueous mixture into the separating vessel,

an off-gas outlet placed and structured to vent an ozone containing off-gas stream from the separating vessel, and

an ozonated water outlet placed and structured to pass the ozone/aqueous mixture from the separating vessel to a main vessel containing a body of water to be treated;

an ozone destruct chamber structured to be effective in destroying at least a portion of the ozone in the ozone containing off-gas stream as the ozone containing off-gas stream is passed through the ozone destruct chamber; and

a return line connected to the ozone destruct chamber and placed and structured to pass the off-gas stream from the ozone destruct chamber and into the main vessel containing the body of water.

32. An ozone/water mixing apparatus comprising:

a separating vessel structured to contain and degas an ozone/aqueous mixture, the separating vessel including

an off-gas outlet placed and structured to vent undissolved ozone gas from the separating vessel, and

an ozonated water outlet placed and structured to pass the ozone/aqueous mixture from the separating vessel to an application for use; and

a mixing tower, extending into the separating vessel, the mixing tower including

an inlet portion structured to receive an ozone/aqueous stream, and

an outlet portion comprising a diffuser element including a plurality of radially disposed apertures for passing the ozone/aqueous mixture from the mixing tower and into the separating vessel.

34. An ozone/water mixing system comprising:

a separating vessel structured to contain and degas an ozone/aqueous mixture, the separating vessel including

an off-gas outlet placed and structured to vent undissolved ozone gas from the separating vessel, and

an ozonated water outlet placed and structured to pass an ozone/aqueous mixture from the separating vessel to an application for use;

a venturi injector assembly operatively coupled to the separating vessel and structured to inject an ozone-containing gaseous stream, without passing into contact with the ozone/aqueous mixture in the separating vessel, directly into an aqueous stream to form the ozone/aqueous mixture; and

a mixing tower extending into the separating vessel and including an inlet portion structured to receive the ozone/aqueous mixture from the venturi injector assembly, and an outlet portion structured to pass the ozone/aqueous mixture into the separating vessel.

35. The system of claim 34 wherein the venturi injector assembly comprises an insert positioned within the inlet portion of the mixing tower.