Reflective LCD projection system using wide-angle Cartesian polarizing beam splitter and color separation and recombination prisms

• US 7,023,602 B2
• Filed: 12/22/2000
• Issued: 04/04/2006
• Est. Priority Date: 05/17/1999
• Status: Expired due to Fees

• Current Assignee: 3M Innovative Properties Company (3M Company)
• Original Assignee: 3M Innovative Properties Company (3M Company)
• Inventors: Bruzzone, Charles L., Aastuen, David J. W.
• Primary Examiner(s): Shafer, Ricky D.
• Application Number:
  US09/746,933
• Publication Number:
  US 20020109795A1
• Time in Patent Office: 1,929 Days
• Field of Search: 359/256, 359/259, 359/487, 359/488, 359/495, 359/496, 359/500, 359/634, 359/638, 359/247, 359/250, 359/486, 353/20, 353/31, 353/33, 353/34, 353/37, 353/81, 349/5, 349/9, 362/19
• US Class Current: 359/247
• CPC Class Codes: G02B 27/1026 for use with reflective spatial light modulators
• CPC Class Codes: G02B 27/145 having sequential partially reflecting surfaces
• CPC Class Codes: G02B 27/283 used for beam splitting or combining
• CPC Class Codes: G02B 5/305 including organic materials, e.g. polymeric layers
• CPC Class Codes: G02B 5/3058 comprising electrically conductive elements, e.g. wire grids, conductive particles
• CPC Class Codes: H04N 9/3105 for displaying all colours simultaneously, e.g. by using two or more electronic spatial light modulators simultaneous projection in colour photography G03B33/10; beam splitting or combining systems per se G02B27/10
• CPC Class Codes: H04N 9/3167 for polarizing the light beam polarizing optical systems per se G02B27/28

Abstract

An optical imaging system including an illumination system, a Cartesian PBS, and a prism assembly. The illumination system provides a beam of light, the illumination system having an f/# less than or equal to 2.5. The Cartesian polarizing beam-splitter has a first tilt axis, oriented to receive the beam of light. A first polarized beam of light having one polarization direction is folded by the Cartesian polarizing beam splitter and a second polarized beam of light having a second polarization direction is transmitted by the Cartesian polarizing beam splitter. The Cartesian polarizing beam splitter nominally polarizes the beam of light with respect to the Cartesian beam-splitter to yield the first polarized beam in the first polarization direction. The color separation and recombination prism is optically aligned to receive the first polarized beam. The prism has a second tilt axis, a plurality of color separating surfaces, and a plurality of exit surfaces. The second tilt axis maybe oriented perpendicularly to the first tilt axis of the Cartesian polarizing beam-splitter so that the polarized beam is nominally polarization rotated into the second polarization direction with respect to the color separating surfaces and a respective beam of colored light exits through each of the exit surfaces. Each imager is placed at one of the exit surface of the color separating and recombining prism to receive one of the respective beams of colored light, wherein each imager can separately modulate the polarization state of the beam of colored light.

Claims

1. An optical imaging system comprising:

a) an illumination system providing a beam of light, the illumination system having an f/# less than or equal to 2.5;

b) a Cartesian polarizing beam-splitter having a first tilt axis, oriented to receive the beam of light, wherein the Cartesian polarizing beam splitter nominally polarizes the beam of light with respect to the Cartesian beam-splitter, wherein a first polarized beam of light having a first polarization direction is folded by the Cartesian polarizing beam splitter and a second polarized beam of light having a second polarization direction is transmitted by the Cartesian polarizing beam splitter;

c) a color separation and recombination prism optically aligned to receive one of the polarized beams of light, said prism having a second tilt axis, a plurality of color separating surfaces, and a plurality of exit surfaces, wherein the second tilt axis is oriented perpendicularly to the first tilt axis of the Cartesian polarizing beam-splitter so that the polarized beam is nominally polarization rotated into the opposite polarization direction with respect to the color separating surfaces and a respective beam of colored light exits through each of the exit surfaces; and

d) a plurality of polarization modulating imagers, each imager placed at one of the exit surface of the color separating and recombining prism to receive one of the respective beams of colored light, wherein each imager can separately modulate the polarization state of the beam of colored light incident on said imagers.

2. The optical imaging system of claim 1, wherein the first polarization direction is nominally s-polarization and the second polarization direction is nominally p-polarization.

3. The optical imaging system of claim 1, wherein the first polarization direction is nominally p-polarization and the second polarization direction is nominally s-polarization.

4. The optical imaging system of claim 1, wherein the illumination system provides a beam of substantially pre-polarized light.

5. The optical imaging system of claim 1, wherein the color separation and recombination prism includes at least three exit surfaces, and the plurality of imagers includes at least three imagers, wherein each of the colored light beams is a different color and each imager receives one of the different color light beams.

6. The optical imaging system of claim 1, wherein each imager reflects a polarization modulated image, wherein the images reflected by the imagers enter the color separation and recombination prism and the prism recombines the images into a single combined image, wherein the combined image is transmitted by the Cartesian polarizing beam splitter.

7. The optical imaging system of claim 6, further comprising a projection lens assembly, wherein the combined image is projected by the lens assembly onto a surface for viewing.

8. The optical imaging system of claim 1, wherein the optical system is a front projection system.

9. The optical imaging system of claim 1, wherein the optical system is a rear projection system.

10. The optical imaging system of claim 1, wherein the color separation and recombination prism includes a Phillips prism.

11. The optical imaging system of claim 1, wherein the Cartesian polarizing beam splitter includes a multilayer optical film.

12. The optical imaging system of claim 1, wherein the polarization modulating imagers include a LCOS imager.

13. The optical imaging system of claim 1, wherein the Cartesian polarizing beam splitter is a wire grid polarizer.