Active motor damping to mitigate electric vehicle driveline oscillations

• US 7,024,290 B2
• Filed: 07/30/2004
• Issued: 04/04/2006
• Est. Priority Date: 07/30/2004
• Status: Active Grant

• Current Assignee: Ford Global Technologies, LLC (Ford Motor Company)
• Original Assignee: Ford Global Technologies, LLC (Ford Motor Company)
• Inventors: Crombez, Dale, Zhao, Yifan, Schneider, Michael
• Primary Examiner(s): NGUYEN, TAN QUANG
• Application Number:
  US10/903,326
• Publication Number:
  US 20060025905A1
• Time in Patent Office: 613 Days
• Field of Search: 701/22, 701/38, 701/71, 701/82, 701/84, 701/87, 701/80, 701/90, 701/91, 180/65.6, 180/65.8, 180/197, 180/446, 318/114, 318/802
• US Class Current: 701/22
• CPC Class Codes: B60K 6/445 Differential gearing distribution type
• CPC Class Codes: B60L 2240/423 Torque
• CPC Class Codes: B60L 50/16 with provision for separate direct mechanical propulsion
• CPC Class Codes: B60L 50/61 by batteries charged by engine-driven generators, e.g. series hybrid electric vehicles
• CPC Class Codes: B60T 8/175 Brake regulation specially adapted to prevent excessive wheel spin during vehicle acceleration, e.g. for traction control safety devices for propulsion unit control responsive to, or preventing, skidding of wheels B60K28/16
• CPC Class Codes: B60W 10/08 including control of electric propulsion units, e.g. motors or generators
• CPC Class Codes: B60W 10/18 including control of braking systems
• CPC Class Codes: B60W 10/184 with wheel brakes
• CPC Class Codes: B60W 20/00 Control systems specially adapted for hybrid vehicles hybrid vehicle design, B60K6/00; electric vehicles B60L
• CPC Class Codes: B60W 20/15 Control strategies specially adapted for achieving a particular effect
• CPC Class Codes: B60W 2050/0009 Proportional differential [PD] controller
• CPC Class Codes: B60W 2050/001 Proportional integral [PI] controller
• CPC Class Codes: B60W 2710/083 Torque
• CPC Class Codes: B60W 30/18109 Braking
• CPC Class Codes: B60W 30/20 Reducing vibrations in the driveline
• CPC Class Codes: G05D 19/02 characterised by the use of electric means
• CPC Class Codes: Y02T 10/62 Hybrid vehicles
• CPC Class Codes: Y02T 10/64 Electric machine technologies in electromobility
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries
• CPC Class Codes: Y02T 10/7072 Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
• CPC Class Codes: Y02T 10/72 : Electric energy management in electromobility

Abstract

A system and method for actively damping driveline oscillations in a motor vehicle having a traction motor to drive a vehicle'"'"'s drive wheels and an antilock brake system (ABS). A traction motor controller controls a torque output signal of the motor to effectively to dampen driveline oscillations during an ABS operation. A proportional, a proportional derivative, or a derivative controller may be used to generate the torque output signal based on at least one of motor speed, an average of the drive wheel speeds, a difference in the two speeds, a motor angular acceleration, an average wheel angular acceleration, and a difference in the angular accelerations. Motor speed signals and average drive wheel speed signals may be filtered to eliminate high frequency components of each speed signal. Additionally, amplitude of the torque output signal may be limited within a positive upper and a negative lower active motor damping limit.

Claims

1. A method for actively dampening driveline oscillations comprising a motor torque output driven by an electric machine in a motor vehicle having an antilock brake system comprising the steps of:

providing a motor torque output during a drive operation via the electric machine to drive at least two drive wheels on a motor vehicle; and

continuously controlling the motor torque output via a motor torque signal to effectively dampen driveline oscillations comprising the motor torque output during an antilock brake system operation that occurs when the antilock brake system is active at at least one of the at least two drive wheels.

2. The method of claim 1, wherein the step of continuously controlling the motor torque output comprises the steps of:

sensing a rotational speed of the motor;

calculating a rotational speed of the motor at the at least two drive wheels;

sensing rotational speeds of the at least two drive wheels;

calculating an average rotational speed of the at least two drive wheels.

3. The method of claim 2, wherein the step of calculating a rotational speed of the motor at the wheels further comprises the step of:

dividing the sensed motor speed by a predefined gear ratio that exists between the motor and the at least two drive wheels.

4. The method of claim 2, wherein the step calculating an average rotational speed of the at least two drive wheels further comprises the step of:

dividing a sum of the sensed speeds of each of the at least two drive wheels by the number of drive wheels sensed.

5. The method of claim 2, further comprising the step of:

inputting at least one of the calculated motor speed at the wheels and the average wheel speed of the at least two drive wheels into at least one of a proportional controller, a proportional-derivative controller, and a derivative controller to control the motor torque output signal.

6. The method of claim 1, wherein the driveline oscillations are caused by inertia of the motor.

7. The method of claim 1, wherein the motor is a traction motor.

8. A method for actively dampening driveline oscillations comprising a traction motor in a motor vehicle having an antilock brake system, comprising the steps of:

providing a torque output during drive operation via the traction motor that drives at least two drive wheels on a motor vehicle;

using at least one of a proportional controller, a proportional derivative controller, and a derivative controller to control the torque output via a torque output signal to effectively dampen driveline oscillations comprising the traction motor torque output during an antilock brake system operation that occurs when the antilock brake system is active at at least one of the at least two drive wheels.

9. The method of claim 8 further comprising the steps step of:

using the proportional controller to control the torque output signal, wherein the torque output signal is based on a speed error, wherein the speed error is a difference between the average wheel speed of the at least two drive wheels and rotational traction motor speed at the at least two drive wheels during an anti-lock braking operation.

10. The method of claim 8 further comprising the step of:

using the proportional derivative controller to control the torque output signal, wherein the torque output signal has a proportional portion based on a difference between the average wheel speed of the at least two drive wheels and rotational traction motor speed at the at least two drive wheels during an anti-lock braking operation, and a derivative portion that uses terms selected from at least one of a derivative of the rotational traction motor speed at the at least two drive wheels, a derivative of the average wheel speed of the at least two drive wheels, and a difference between the average wheel angular acceleration and the traction motor angular acceleration.

11. The method of claim 8 further comprising the step of:

using the derivative controller to control the torque output signal during an anti-lock braking operation, wherein the torque output signal is based on terms selected from at least one of traction motor angular acceleration, average wheel acceleration, and the difference between the traction motor angular acceleration and average wheel acceleration.

12. A method for actively dampening driveline oscillations comprising a traction motor in a motor vehicle having an antilock brake system comprising the steps of:

providing a torque output via the traction motor that drives at least two drive wheels on a motor vehicle during a drive operation;

calculating a rotational speed of the traction motor at the least two drive wheels;

calculating an average rotational speed of the at least two drive wheels; and

inputting at least one of the calculated motor speed at the wheels and the average wheel speed of the at least two drive wheels into at least one of a proportional controller, a proportional-derivative controller, and a derivative controller to control a torque output signal to adjust the traction motor torque output during an antilock brake system operation that occurs when the antilock brake system is active at at least one of the at least two drive wheels.

13. The method of claim 12, further comprising the step of:

applying an upper positive active motor damping limit and a lower negative active motor damping limit to the torque output signal of the traction motor to limit amplitude of the torque output signal.

14. The method of claim 12 wherein the average rotational speed is a function of wheel speed signals sensed at the at least two drive wheels.

15. The method of claim 14 further comprising the step of:

filtering the calculated average wheel speed of the at least two drive wheels to eliminate high frequency components of the average wheel speed of the at least two drive wheel speed signals.

16. The method of claim 14, further comprising the step of:

filtering the calculated rotational speed of the traction motor at the at least two drive wheels to eliminate high frequency components of the rotational speed signal.

17. An active damping system to actively dampen driveline oscillations comprising a traction motor in a motor vehicle, the active damping system comprising:

a traction motor that provides a torque output to at least two drive wheels on a motor vehicle during a drive operation;

a traction motor controller; and

an antilock brake system having an antilock brake system controller that cooperates with the traction motor controller to control the torque output to dampen unwanted driveline oscillations comprising the traction motor in the driveline during an antilock brake system operation that occurs when the antilock brake system is active at at least one of the at least two drive wheels.

18. The system of claim 17 wherein the unwanted driveline oscillations are caused by inertia of the traction motor.