Customized passive hearing protection earplug, use of the same and method for manufacturing the same

• US 7,025,061 B2
• Filed: 08/25/2004
• Issued: 04/11/2006
• Est. Priority Date: 08/25/2004
• Status: Expired due to Fees

• Current Assignee: Sonova AG (Sonova Holding AG)
• Original Assignee: Phonak AG (Sonova Holding AG)
• Inventors: Haussmann, Mathias
• Primary Examiner(s): Bennett, Henry
• Assistant Examiner(s): NGUYEN, CAMTU TRAN
• Application Number:
  US10/925,145
• Publication Number:
  US 20060042640A1
• Time in Patent Office: 594 Days
• Field of Search: 128/864, 128/865, 128/866, 128/867, 181/128, 181/129, 181/130, 181/134, 181/135
• US Class Current: 128/864
• CPC Class Codes: A61F 11/08 internal, e.g. earplugs
• CPC Class Codes: A61F 11/085 including an inner channel
• CPC Class Codes: B33Y 80/00 Products made by additive manufacturing

Abstract

The invention relates to a passive hearing protection earplug for being worn at least in part in the ear canal (12) of a user, comprising a hard shell (20) having an elasticity of from shore D 85 to shore D 65 and pulling means (26) which are adapted for being manually operated by the user and which are provided at the outer end of said shell, said shell having an outer surface individually shaped according to the measured inner shape of the user'"'"'s ear canal and outer ear (18). The shell has a size and an outer shape which are adapted to enable said shell to be manually moved, by seizing the pulling means, from a sound attenuation position into a communication position from which it is automatically returned into the attenuation position by elastic forces exerted by deformed parts of the user'"'"'s ear canal and concha upon release of the pulling means. The invention also relates to a use of such an earplug and a method for manufacturing such an earplug.

Claims

1. A passive hearing protection earplug for being worn at least in part in am ear canal of a user, comprising a hard shell having an elasticity of from shore D 85 to shore D 65 and pulling means which are adapted for being manually operated by said user and which are provided at an outer end of said shell, said shell having an outer surface individually shaped according to a measured inner shape of said user'"'"'s ear canal and outer ear, wherein said shell has a size and an outer shape which are adapted to enable said shell, when said earplug is worn in said user'"'"'s ear canal in a sound attenuating position in which no external forces act on said shell, to tightly fit within at least an outer portion of said user'"'"'s ear canal and within at least part of said user'"'"'s concha and to tightly contact at least part of an inwardly oriented surface of a rim of said user'"'"'s cavum of concha including a tragus, intertragic notch, antitragus and antihelix, and which are adapted to enable said earplug, when said earplug has been pulled outwardly by external forces acting axially on said pulling means from said sound attenuation position into a communication position in which said shell is released from a wall of said user'"'"'s ear canal and concha for forming a sound communication gap between said wall of said user'"'"'s ear canal and concha and said outer surface of said shell, which gap extends from an environment to said user'"'"'s eardrum, with said rim of said user'"'"'s cavum of concha being outwardly deformed by said shell in said communication position, to return into said sound attenuating position by elastic forces exerted by said outwardly deformed rim of said user'"'"'s cavum of concha on said shell, wherein said shell'"'"'s size and outer shape are adapted to enable said earplug to withstand, in said communication position, external pulling forces acting on said pulling means of at least 0.3 N without being removed from said user'"'"'s ear canal by said pulling forces.

4. The hearing protection earplug according to claim 1, wherein said shell'"'"'s size and outer shape is adapted to enable said shell, in said sound attenuation position, to tightly contact the outwardly oriented surface of said user'"'"'s inner crus of helix.

5. The hearing protection earplug according to claim 1, wherein said shell'"'"'s size and outer shape is adapted to prevent said shell, in said sound attenuation position, from contacting an outwardly oriented surface of said rim of said user'"'"'s cavum of concha.

6. The hearing protection earplug according to claim 1, wherein said pulling means comprise one of a handle button, a ring and a cord for seizing said earplug.

7. The hearing protection earplug according to claim 1, wherein a major part of said elastic forces exerted by said outwardly deformed rim of said user'"'"'s cavum of concha on said shell is exerted in a tragus region and an antitragus region of said rim of said user'"'"'s cavum of concha.

8. The hearing protection earplug according to claim 1, wherein said shell, in said sound attenuation position, contacts at least one half of said user'"'"'s concha.

9. Hearing protection earplug according to claim 1, wherein a sound attenuation averaged over all audible frequencies is not more than 10 dB in said communication position.

10. The hearing protection earplug according to claim 1, wherein said shell'"'"'s size and outer shape is adapted to enable said earplug to withstand, in said communication position, external pulling forces acting on said pulling means of from 0.3 N and 1.5 N without being removed from said user'"'"'s ear canal by said pulling forces.

14. A use of a passive heating protection earplug according to claim 1, comprising:

inserting said earplug into said user'"'"'s ear canal for reaching said sound attenuation position, manually pulling said earplug axially outwardly into said communication position by seizing said pulling means, manually holding said earplug in said communication position against said elastic forces exerted by said outwardly deformed rim of said user'"'"'s cavum of concha by continued seizing of said pulling means with a pulling force of at least 0.3 N, and releasing said pulling means for returning said earplug into said sound attenuating position by said elastic forces exerted by the outwardly deformed rim of the user'"'"'s cavum of concha.

15. The use according to claim 14, wherein said pulling force is less than 1.5 N.

2. A passive hearing protection earplug for being worn at least in part in an ear canal of a user, comprising a hard shell having an elasticity of from shore D 85 to shore D 65 and pulling means which are adapted for being manually operated by said user and which are provided at an outer end of said shell, said shell having all outer surface individually shaped according to a measured inner shape of said user'"'"'s ear canal and outer ear, wherein said shell has a size and an outer shape which are adapted to enable said shell, when said earplug is worn in said user'"'"'s ear canal in a sound attenuating position in which no external forces act on said shell, to tightly fit within at least an outer portion of said user'"'"'s ear canal and within at least part of said user'"'"'s concha and to tightly contact at least part of an inwardly oriented surface of a rim of said user'"'"'s cavum of concha including a tragus, intertragic notch, antitragus and antihelix, and which are adapted to enable said earplug, when said earplug has been pulled outwardly by external forces acting axially on said pulling means from said sound attenuation position by a distance of from 0.5 mm to 5 mm into a communication position in which said shell is released from a wall of the user'"'"'s ear canal and concha for forming a sound communication gap between said wall of said user'"'"'s ear canal and concha and said outer surface of said shell and which gap extends from an environment to said user'"'"'s eardrum, with said rim of said user'"'"'s cavum of concha being outwardly deformed by said shell in said communication position, to return into said sound attenuating position by elastic forces exerted by said outwardly deformed rim of said user'"'"'s cavum of concha on said shell.

11. The hearing protection earplug according to claim 2, wherein a pulling distance between said sound attenuation position and said communication position is from 0.5 mm to 5 mm.

13. A use of a passive hearing protection earplug according to claim 2, comprising:

inserting said earplug into said user'"'"'s ear canal for reaching said sound attenuation position, manually pulling said earplug axially outwardly by a distance of from 0.5 mm to 5 mm into said communication position by seizing said pulling means, manually holding said earplug in said communication position against said elastic forces exerted by said outwardly deformed rim of said user'"'"'s cavum of concha by continued seizing of said pulling means, and releasing said pulling means for returning said earplug into said sound attenuating position by said elastic forces exerted by said outwardly deformed rim of said user'"'"'s cavum of concha.

17. The hearing protection earplug according to claim 2, wherein said earplug is adapted to produce sound attenuation of at least 10 db when said earplug is worn in said user'"'"'s ear canal in a sound attenuating position.

3. A passive hearing protection earplug for being worn at least in part in an ear canal of a user, comprising a hard shell having an elasticity of from shore D 85 to shore D 65 and pulling means which are adapted for being manually operated by said user and which are provided at an outer end of said shell, said shell having an outer surface individually shaped according to a measured inner shape of said user'"'"'s ear canal and outer ear, wherein said shell has a size and an outer shape which are adapted to enable said shell, when said earplug is worn in said user'"'"'s ear canal in a sound attenuating position in which no external forces act on said shell, to tightly fit within at least an outer portion of said user'"'"'s ear canal and within at least part of said user'"'"'s concha and to tightly contact at least part of an inwardly oriented surface of a rim of said user'"'"'s cavum of concha including a tragus, intertragic notch, antitragus and antihelix, and which are adapted to enable said earplug, when said earplug has been pulled outwardly by external forces acting axially on said pulling means from said sound attenuation position into a communication position in which said shell is at least partly released from a wall of said user'"'"'s ear canal and concha for forming a sound communication gap between said wall of said user'"'"'s ear canal and concha and said outer surface of said shell and which gap extends from an environment to said user'"'"'s eardrum, with said rim of said user'"'"'s cavum of concha being outwardly deformed by said shell in said communication position, to return into said sound attenuating position by elastic forces exerted by said outwardly deformed rim of said user'"'"'s cavum of concha on said shell, wherein a sound attenuation averaged over all audible frequencies is not more than 10 dB in said communication position.

18. The hearing protection earplug according to claim 3, wherein said earplug is adapted to produce sound attenuation of at least 10 db when said earplug is worn in said user'"'"'s ear canal in a sound attenuating position.

12. A passive hearing protection earplug for being worn at least in part in an ear canal of a user, comprising a hard shell having an elasticity of from shore D 85 to shore D 65 and pulling means which are adapted for being manually operated by said user and which are provided at an outer end of said shell, said shell having an outer surface individually shaped according to a measured inner shape of said user'"'"'s ear canal and outer ear, wherein said shell has a size and an outer shape which are adapted to enable said shell, when said earplug is worn in said user'"'"'s ear canal in a sound attenuating position in which no external forces act on said shell, to tightly fit within at least an outer portion of said user'"'"'s ear canal and within at least part of said user'"'"'s concha and to tightly contact at least part of an inwardly oriented surface of a rim of said user'"'"'s cavum of concha including tragus, intertragic notch, antitragus and antihelix, and which are adapted to enable said earplug, when said earplug has been tilted relative to said user'"'"'s ear canal and concha by external forces acting radially on said pulling means from said sound attenuation position into a communication position in which said shell is partly released from a wall of said user'"'"'s ear canal and concha for forming a sound communication gap between said wall of the user'"'"'s ear canal and concha and said outer surface of said shell and which gap extends from an environment to said user'"'"'s eardrum, with a part of said rim of the user'"'"'s cavum of concha being outwardly deformed and a part of the ear canal being radially deformed by said shell in said communication position, to return into said sound attenuating position by elastic forces exerted by said outwardly deformed part of the rim of the user'"'"'s cavum of concha and by said radially deformed part of said user'"'"'s ear canal on said shell, wherein a sound attenuation averaged over all audible frequencies is not more than 10 dB in said communication position.

16. A use of a passive hearing protection earplug according to claim 12, comprising:

inserting said earplug into said user'"'"'s ear canal for reaching said sound attenuation position, manually tilting said earplug into said communication position by seizing and radially pulling said pulling means, manually holding said earplug in said communication position against said elastic forces exerted by said outwardly deformed part of said rim of said user'"'"'s cavum of concha and by said radially deformed part of said user'"'"'s ear canal by continued seizing of said pulling means, and releasing said pulling means for returning said earplug into said sound attenuating position by said elastic forces exerted by said outwardly deformed part of said rim of said user'"'"'s cavum of concha and by said radially deformed part of said user'"'"'s ear canal.

19. The hearing protection earplug according to claim 12, wherein said earplug is adapted to produce sound attenuation of at least 10 db when said earplug is worn in said user'"'"'s ear canal in a sound attenuating position.