Coded welding consumable
First Claim
1. A method of encoding data on a metal welding wire including the steps of:
- a) moving a consumable welding wire along a path;
b) providing coded information;
c) providing an encoding mechanism along said path to impart the coded information on said welding wire; and
,d) activating said encoding mechanism to impart said coded information on said welding wire as said welding wire moves past said encoding mechanism, said coded information includes a magnetic code or magnetic pulse.
1 Assignment
0 Petitions
Accused Products
Abstract
Information pertaining to characteristics of consumables such as metal welding electrode wire and shielding gas and which characteristics are useful in connection with adjusting welding parameters in an arc welding process and/or selecting between operating modes in a welding system are encoded on welding wire and/or on other memory components such as bar code labels and tags, RFID cards and tags, IC cards, and Touch Memory buttons, and the memory device is scanned prior to and/or at the point of use of the welding wire or shielding gas for enabling tracking of product distribution, manual and/or automatic selection of an operating mode for the welding system, manual and/or automatic adjustment of welding parameters in a given operating mode, consumables inventory, and the like.
-
Citations
65 Claims
-
1. A method of encoding data on a metal welding wire including the steps of:
-
a) moving a consumable welding wire along a path; b) providing coded information; c) providing an encoding mechanism along said path to impart the coded information on said welding wire; and
,d) activating said encoding mechanism to impart said coded information on said welding wire as said welding wire moves past said encoding mechanism, said coded information includes a magnetic code or magnetic pulse. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24, 25, 26, 27, 28, 29, 30, 31, 32, 33, 34, 35, 36, 37, 38, 39)
-
-
40. A method of controlling an electric arc welding process having a plurality of operating conditions and wherein a welding wire is advanced toward a workpiece and a welding arc is established between the advancing welding wire and the workpiece, including the steps of:
-
a) scanning a welding accessory for coded information on said welding accessory, said welding accessory including said welding wire, a wire reel, a shielding gas, a shielding gas container, and combinations thereof, said coded information including a code segment at least partially in the form of a pulse count on said welding wire, a code segment at least partially in the form of a pulse width on said welding wire, a code segment at least partially in the form of a pulse frequency on said welding wire, a code segment at least partially in the form of a program on said welding wire, a code segment at least partially in the form of a binary value on said welding wire, a code segment at least partially in the form of a bar code on said welding wire, a code segment at least partially in the form of a visual marker on said welding wire, a code segment at least partially in the form of a RFID component on said wire reel, a code segment at least partially in the form of a RFID component on said shielding gas container, a code segment at least partially in the form of an IC component on said wire reel, a code segment at least partially in the form of an IC component on said shielding gas container, a code segment at least partially in the form of a Touch Memory component on said wire reel, a code segment at least partially in the form of a Touch Memory component on said shielding gas container, and combinations thereof; and
,b) monitoring, controlling and/or selecting at least one of the plurality of operating conditions in response to said coded information obtained from said welding accessory. - View Dependent Claims (41, 42, 43, 44, 45, 46, 47, 48, 49, 50, 51, 52, 53, 54)
-
- 55. A system for controlling an electric arc welding process wherein a welding wire is advanced toward a workpiece and a welding arc is established between the advancing wire and the workpiece comprising a stored source of coded information on a welding accessory, a scanner to scan the coded information and output a signal indicative of said coded information, and a control mechanism to monitor, select and/or control the operation of the welding process in accordance with said signal, said welding accessory including said welding wire, a wire reel, a shielding gas, a shielding gas container, and combinations thereof, said coded information including a code segment at least partially in the form of a pulse count on said welding wire, a code segment at least partially in the form of a pulse width on said welding wire, a code segment at least partially in the form of a pulse frequency on said welding wire, a code segment at least partially in the form of a program on said welding wire, a code segment at least partially in the form of a binary value on said welding wire, a code segment at least partially in the form of a bar code on said welding wire, a code segment at least partially in the form of a visual marker on said welding wire, a code segment at least partially in the form of a RFID component on said wire reel, a code segment at least partially in the form of a RFID component on said shielding gas container, a code segment at least partially in the form of an IC component on said wire reel, a code segment at least partially in the form of an IC component on said shielding gas container, a code segment at least partially in the form of a Touch Memory component on said wire reel, a code segment at least partially in the form of a Touch Memory component on said shielding gas container, and combinations thereof.
- 61. A welder for performing a welding process, said welder comprising a feeder for directing welding wire toward a workpiece from a supply of welding wire in a container, said welding wire including coded information related to the end of the wire in the container, a code reader to detect said coded information, and an indicator that indicates that said container is nearly empty of said wire.
-
65. A method of encoding data on a metal welding wire including the steps of:
-
a) moving a welding wire along a path; b) providing coded information, said coded information including information regarding variations in cross-sectional size of the wire, surface conditions of the wire, breaks in the wire, changes in wire composition, twists in the wire, natural curvature of the wire, end of wire indicator, amount of wire remaining on reel or in canister, wire manufacturer'"'"'s name, wire manufacturer'"'"'s location, wire designation, specified wire cross-section shape, specified wire size, wire composition, designated wire feed rate, flux composition in wire, type of wire reel or wire container, at least one welding parameter, type of welder, date of wire manufacture, gas type, gas pressure, designated gas flow rate, gas manufacturer, canister filling date, canister filling location, canister volume, canister type, gas volume, at least one welding parameter, type of welder, low gas indication threshold, and combinations thereof; c) providing an encoding mechanism along said path to impart the coded information on said welding wire; and
,d) activating said encoding mechanism to impart said coded information on said welding wire as said welding wire moves past said encoding mechanism, said coded information including a visual marking other than a bar code.
-
Specification