Seat backs

• US 7,032,971 B2
• Filed: 03/14/2002
• Issued: 04/25/2006
• Est. Priority Date: 03/14/2001
• Status: Expired due to Fees

• Current Assignee: David Nicholas Lewis Williams
• Original Assignee: David Nicholas Lewis Williams
• Inventors: Williams, David Nicholas Lewis
• Primary Examiner(s): Nelson, Jr., Milton
• Application Number:
  US10/471,839
• Publication Number:
  US 20040100139A1
• Time in Patent Office: 1,503 Days
• Field of Search: 297/452.13, 297/452.14, 297/452.15, 297/452.29, 297/452.3, 297/452.31, 297/284.2, 297/284.4, 297/284.5, 297/284.9, 297/452.4, 297/452.34, 297/DIG.2
• US Class Current: 297/284.4
• CPC Class Codes: A47C 7/405 with double backrests
• CPC Class Codes: A47C 7/462 adjustable by mechanical means
• CPC Class Codes: Y10S 297/02 Molded

Abstract

The core (1) of a seat back, which will be upholstered to form the complete back, is a moulded plastics sheet bowed forwardly and with attachment points (12) near top and bottom for securing to a rigid support. The sheet is constructed to be stiffer over its upper portion then over the lower and, when secured, to be able to ripple or alter its curvature between the attachment points. It may have wings (2) inclining forwardly at each side with closed end slots (3) between the wings (2) and the central zone (8) of the core. The wings can be divided into generally horizontal sections carried by integrally moulded transverse ribs (4) spanning the slots (3), the division between sections being by slots (13) or narrow membranes (6). The top of the core may also be divided into side-by-sections, the division being by slots (14) or narrow membranes (11).

Claims

1. A seat back core comprising:

a molded plastic sheet having a forward side and a rear side, a central zone of said sheet having a bowed region that is bowed forwardly;

plural fixing points on the rear side of said sheet that define a top and a bottom of said bowed region and that are for attachment to a rigid seat member, said bowed region being more resistant to bending over its upper part than its lower part, said bowed region is arranged to ripple in response to urging by a seated user'"'"'s back; and

side wings directly connected to said bowed region at narrow zones of weakness, said side wings being symmetrically disposed on either side of a vertical center line and generally parallel to the center line, said side wings being divided into generally horizontal sections each capable of flexure with respect to an adjacent section and being inclined forwardly.

2. The seat back core as claimed in claim 1, wherein each of said narrow zones of weakness is a connection member extending laterally from said bowed region.

3. A seat back core as claimed in claim 1, wherein the differential resistance to bending is caused by locally reducing the thickness of the sheet by at least one of transverse grooves and scored lines across the lower part of said central zone.

4. A seat back core as claimed in claim 1, further comprising bridges connecting the wings and a central portion of the seat back core.

5. A seat back core as claimed in claim 4, wherein the bridges are parts of transverse ribs integrally moulded on the rear side of the sheet.

6. The seat back core as claimed in claim 1, wherein each of said narrow zones of weakness comprises a member having at least one of reduced thickness and reduced width with respect to a thickness and a width of said side wings.

7. A seat back core as claimed in claim 1, wherein the division between wing sections is by slots extending from the edge of the sheet to the adjacent zone of weakness.

8. A seat back core as claimed in claim 1, wherein the division between wing sections is by expandable membranes integrally molded with the sheet and extending from the edge of the sheet to the adjacent zone of weakness.

9. A seat back core as claimed in claim 1, wherein the top edge portion of the seat back core, beyond the zones of weakness, is divided into side-by-side sections each capable of limited flexure with respect to the adjacent section.

10. A seat back core as claimed in claim 9, wherein the division between top edge portion sections is by generally vertical slots extending down from the top edge of the core.

11. A seat back core as claimed in claim 9, wherein the division between top edge portion sections is by generally vertical, narrow, integrally molded expandable membranes.

12. A seat back core as claimed in claim 1, wherein the differential resistance to bending is caused by further ribs extending substantially vertically between transverse ribs in the upper part of said central zone.

13. A seat back core comprising:

a plastic sheet having a forward side and a rear side, said sheet being bowed forwardly and arranged to ripple in a central bowed region in response to urging by a seated user'"'"'s back;

plural fixing points on the rear side of said sheet that define a top and a bottom of said bowed region;

connection members extending from said bowed region;

side wings directly connected to said bowed region by said connection members, said side wings being forwardly curved and being divided into generally horizontal sections that each flex with respect to an adjacent one of said generally horizontal sections; and

a plurality of transverse ribs, a respective one of said plural ribs extending from a central portion of a corresponding one of said horizontal sections across said bowed region to an opposing central portion of another one of said horizontal sections.

14. A seat back core comprising:

a plastic sheet having a forward side and a rear side, said sheet being bowed forwardly and arranged to ripple in a central bowed region in response to urging by a seated user'"'"'s back;

plural fixing points on the rear side of said sheet that define a top and a bottom of said bowed region; and

side wings directly connected to said bowed region, said side wings being forwardly curved and being divided into generally horizontal sections that each flex with respect to an adjacent one of said generally horizontal sections.

15. The seat back core according to claim 14, wherein a respective closed vertical slot extends between said bowed region and a corresponding side wing, and further comprising a plurality of ribs bridging said respective vertical slot to connect said wings to said bowed region.

16. The seat back core according to claim 15, wherein a spacing between two immediately adjacent ribs increases from a bottom part of said bowed region to a top part of said bowed region.

17. The seat back core according to claim 14, wherein each of said generally horizontal sections are connected to an adjacent one of said horizontal sections by a corrugated membrane.

18. The seat back core as claimed in claim 14, wherein each of said generally horizontal sections are connected to an adjacent one of said horizontal sections by an expandable membrane integrally molded with the sheet and extending from a tip of said respective wing section to a corresponding point of connection of said respective wing section to the bowed region.

19. The seat back core as claimed in claim 14, further comprising at least one of transverse grooves and scored lines across a lower part of a forward side of said bowed region.

20. The seat back core according to claim 14, further comprising a plurality of substantially horizontally extending grooves only on said forward side.