Instruments and techniques for disc space preparation

• US 7,033,362 B2
• Filed: 08/14/2002
• Issued: 04/25/2006
• Est. Priority Date: 02/22/2000
• Status: Expired due to Term

• Current Assignee: Warsaw Orthopedic Incorporated (Medtronic Plc)
• Original Assignee: SDGI Holdings Incorporated (Medtronic Plc)
• Inventors: Lange, Eric C., DeRidder, Steven D., McGahan, Thomas V.
• Primary Examiner(s): REIP, DAVID OWEN
• Application Number:
  US10/219,040
• Publication Number:
  US 20030032962A1
• Time in Patent Office: 1,350 Days
• Field of Search: 606/61, 606/79, 606/80, 606/86, 606/87, 606/96
• US Class Current: 606/96
• CPC Class Codes: A61B 17/025 Joint distractors
• CPC Class Codes: A61B 17/1604 Chisels; Rongeurs; Punches; Stamps
• CPC Class Codes: A61B 17/1671 for the spine
• CPC Class Codes: A61B 17/1757 for the spine
• CPC Class Codes: A61B 2017/0256 for the spine
• CPC Class Codes: A61B 2017/1602 Mills
• CPC Class Codes: A61B 2090/033 Abutting means, stops, e.g. abutting on tissue or skin
• CPC Class Codes: A61B 2090/062 penetration depth
• CPC Class Codes: A61F 2/442 Intervertebral or spinal discs, e.g. resilient non-disc-shaped intervertebral inflatable pockets A61F2/441; non-disc-shaped intervertebral fusion implants A61F2/4455
• CPC Class Codes: A61F 2/4455 for the fusion of spinal bodies, e.g. intervertebral fusion of adjacent spinal bodies, e.g. fusion cages intervertebral discs A61F2/442
• CPC Class Codes: A61F 2/4611 of spinal prostheses
• CPC Class Codes: A61F 2002/30113 circular
• CPC Class Codes: A61F 2002/30593 hollow
• CPC Class Codes: A61F 2002/30772 Apertures or holes, e.g. of circular cross section
• CPC Class Codes: A61F 2002/30828 parallel
• CPC Class Codes: A61F 2002/30879 Ribs
• CPC Class Codes: A61F 2002/4627 with linear motion along or rotating motion about the instrument axis or the implantation direction, e.g. telescopic, along a guiding rod, screwing inside the instrument
• CPC Class Codes: A61F 2230/0006 circular

Abstract

A series of instruments (30, 80, 120, 210, 510, 550) are provided for direct-anterior and oblique-anterior disc space and end plate preparation. The instruments (30, 80, 120, 210, 510, 550) provide precise guidance for channel formation in the vertebral endplates by guiding rotating and bladed cutting instruments (122, 250, 580). Instrumentation (550) for oblique-anterior disc space preparation includes compound angulation to account for the angle of approach to the spine and the angulation between adjacent vertebrae. Methods and techniques for use of the instruments (30, 80, 120, 210, 510, 550) are also described.

Claims

1. A medical instrument for preparation of a disc space between adjacent vertebrae of a patient, comprising:

a burr assembly adapted to matingly engage a window assembly that is coupled to between the adjacent vertebrae, said burr assembly including

a guide housing having a cutting slot defined therein, and

a guide assembly pivotally linked to said guide housing, said guide assembly being adapted to guide a cutting piece in said cutting slot while maintaining alignment of said cutting piece.

2. The instrument of claim 1, wherein said guide assembly is constructed and arranged to guide said cutting piece at an oblique angle with respect to a sagittal plane of the patient.

3. The instrument of claim 1, wherein said burr assembly includes an incremental adjustment mechanism adapted to incrementally adjust cutting depth of said cutting piece.

4. The instrument of claim 1, further comprising said cutting piece removably coupled to said guide assembly.

5. The instrument of claim 4, wherein said guide assembly angles said cutting piece to mill an angled surface on an end plate of one of the vertebrae.

6. The instrument of claim 4, wherein said cutting piece includes a shaft and a cutting bit provided at one end portion of said shaft, said shaft having a large portion to limit extension of said cutting piece into the vertebrae.

7. The instrument of claim 1, wherein said guide assembly includes a guide tube having a through channel adapted to receive said cutting piece, said cutting slot having a flange portion in which a portion of said guide tube is received, said guide tube further including a linkage and a linkage post extending from said linkage, said guide assembly further including a linkage tube pivotally coupled to said guide housing and said linkage post.

8. The instrument of claim 7, further comprising a snap ring attaching said linkage tube to said guide post.

9. The instrument of claim 1, wherein said guide assembly maintains angular alignment of said cutting piece during lateral movement of said cutting piece.

10. The instrument of claim 1, further comprising said window assembly matingly engaged to said burr assembly, wherein said window assembly is adapted to attach to the adjacent vertebrae from an oblique approach with respect to a sagital plane of the patient.

11. The instrument of claim 1, wherein:

said guide housing includes a distal insert end; and

said window assembly includes a proximal portion having a wall extending about a proximal opening, and said distal insert end fits in said wall in substantially close fit therewith through said proximal opening.

12. The instrument of claim 1, wherein said guide housing extends proximally and distally along a longitudinal axis and said cutting slot opens through said guide housing proximally and distally at an angle relative to said longitudinal axis to orient said cutting piece to cut said endplate at said angle.

13. The instrument of claim 1, wherein:

said guide housing extends proximally and distally along a longitudinal axis; and

said guide housing includes a proximal guide face extending about said cutting slot, said guide face forming an angle with said longitudinal axis, wherein said angle orients said cutting piece extending proximally and distally through said cutting slot at an angle relative to said longitudinal axis.

14. The instrument of claim 13, wherein said guide face includes an internally threaded bore extending therethrough into said guide housing, said guide assembly being linked to said guide housing in said bore.

15. The instrument of claim 1, wherein:

said guide assembly includes a post engaged at a distal end to said guide housing and extending proximally from said guide housing; and

a linkage rotatably received about said post, said linkage including a guide tube extending therealong, said guide tube including a distal end position in said cutting slot, said guide tube being movable along said cutting slot across said guide housing by rotating said linkage about said post.

16. A medical instrument for preparation of a disc space between adjacent vertebrae of a patient, comprising:

a burr assembly adapted to matingly engage a window assembly that is coupled to between the adjacent vertebrae, said burr assembly including;

a guide housing adapted to fit within said window assembly, said guide assembly having a cutting slot defined therein opening proximally and distally in said guide housing; and

a guide assembly including a post engaged at a distal end to said guide housing and extending proximally from said guide housing, said guide assembly including a linkage rotatably received about said post, said linkage including a guide tube extending therealong, said guide tube including a distal end position in said cutting slot and being movable along said cutting slot across said guide housing by rotating said linkage about said post.

17. The instrument of claim 16, wherein said guide housing includes an internal bore extending therein, said post being engaged to said guide housing in said internal bore.

18. The instrument of claim 17, further comprising a snap ring attaching said linkage to said post.

19. The instrument of claim 16, wherein:

said guide housing includes a distal insert end; and

said window assembly includes a proximal portion having a wall extending about a proximal opening, and said distal insert end fits in said wall in substantially close fit therewith through said proximal opening.

20. The instrument of claim 16, wherein said guide housing extends proximally and distally along a longitudinal axis and said cutting slot opens through said housing proximally and distally at an angle relative to said longitudinal axis to permit a cutting piece in said guide tube extending through said cutting slot to cut said endplate at said angle.

21. The instrument of claim 16, wherein:

said guide housing extends proximally and distally along a longitudinal axis; and

said guide housing includes a proximal guide face extending about said cutting slot, said guide face forming an angle with said longitudinal axis, wherein said angle orients a cutting piece in said guide tube extending through said cutting slot at an angle relative to said longitudinal axis.

22. A medical instrument for preparation of a disc space between adjacent vertebrae of a patient, comprising:

a burr assembly adapted to matingly engage a window assembly that is coupled to between the adjacent vertebrae, said burr assembly including;

a guide housing extending proximally and distally along a longitudinal axis, said guide housing having a cutting slot thereacross and opening proximally and distally through said guide housing in a direction of said longitudinal axis, said cutting slot forming an angle relative to said longitudinal axis in the proximal and distal directions; and

a guide assembly pivotally linked to said guide housing, said guide assembly being adapted to guide a cutting piece in said cutting slot to cut an endplate of the adjacent vertebrae at said angle while maintaining alignment of said cutting piece at said angle.

23. The instrument of claim 22, wherein said guide housing includes a proximal guide face extending about said cutting slot, said guide face forming a second angle with said longitudinal axis, wherein said second angle orients said cutting piece in said cutting slot at said angle relative to said longitudinal axis.

24. The instrument of claim 23, wherein:

said guide assembly includes a post engaged at a distal end to said guide housing and extending proximally from said guide housing; and

a linkage rotatably received about said post, said linkage including a guide tube extending therealong, said guide tube including a distal end positioned in said cutting slot, said guide tube being movable along said cutting slot across said guide housing by rotating said linkage about said post.