Engine lubrication system

• US 7,036,480 B2
• Filed: 05/02/2003
• Issued: 05/02/2006
• Est. Priority Date: 05/15/2002
• Status: Expired due to Term

• Current Assignee: Pierburg Pump Technology UK Limited (Rheinmetall AG)
• Original Assignee: Dana Automotive Limited (Dana, Inc.)
• Inventors: Williams, David John, Black, David Thomas
• Primary Examiner(s): Yuen, Henry C.
• Assistant Examiner(s): Ali, Hyder
• Application Number:
  US10/428,680
• Publication Number:
  US 20040031463A1
• Time in Patent Office: 1,096 Days
• Field of Search: 123/196.R, 123/196.S, 123/196.AB, 184/6.4, 184/6.8, 184/27.2
• US Class Current: 123/196.00S
• CPC Class Codes: F01L 9/20 by electric means
• CPC Class Codes: F01M 1/02 using lubricating pumps pumps in general F04; lubricating pumps per se F16N
• CPC Class Codes: F01M 1/16 Controlling lubricant pressure or quantity rendering machines or engines inoperative or idling on lubricant pressure failure F01M1/22
• CPC Class Codes: F01M 2001/0215 Electrical pumps
• CPC Class Codes: F01M 5/005 Controlling temperature of lubricant
• CPC Class Codes: F01P 3/08 Cooling of piston exterior only, e.g. by jets

Abstract

A lubrication system for an engine includes a sump for lubricant, a pump to pump lubricant along a lubricant feed line to lubrication positions within the engine, and a lubricant conditioner, and wherein the pump is an electrically driven pump which is controlled by a system controller, there being a diverter valve which is under the control of the controller selectively to divert at least a proportion of the lubricant from the lubricant feed line to the lubricant conditioner.

Claims

1. A lubrication system for an engine including a sump for lubricant, a pump to pump lubricant along a lubricant feed line to lubrication positions within the engine, and a lubricant conditioner, and wherein the pump is an electrically driven pump which is controlled by a system controller, there being a diverter valve which is under the control of the controller and which is operable selectively to divert a proportion of the lubricant from the lubricant feed line to the lubricant conditioner

wherein the lubrication system controller is provided with inputs which are used by the controller to determine an appropriate lubrication strategy, the lubrication system controller operating the diverter valve and the pump to alter the proportion of lubricant diverted to the lubricant conditioner and the pump speed according to the engine speed, and at least one of:

(i) the temperature of the lubricant;

(ii) where the engine includes a device in the engine exhaust system which burns particulates in the engine exhaust gases, an indication of a level of clogging of the particulate filter;

(iii) an input to the lubrication system controller indicative of a particular driver'"'"'s driving habits derived in real time by a driver monitor, and/or derived from a driver profile previously determined and/or programmed into a memory from historical data;

(iv) an input indicative of engine wear, derived from feedback pressure sensors and a comparitor device which compares actual lubricant pressure at selected positions within the engine, with expected lubricant pressure for the engine operating conditions and actual lubrication strategy;

(v) an input dependent upon engine load as sensed by an engine load sensor.

2. A system according to claim 1 wherein the lubricant conditioner includes at least one of a lubricant cooler and a lubricant filter.

3. A systems according to claim 2 wherein where the lubricant conditioner includes a lubricant cooler, when it is desired to allow the lubricant to become heated, the controller is arranged to operate the diverter valve so that no or only a small proportion of the lubricant is diverted to the lubricant cooler so that the lubricant becomes heated towards a desired operating temperature more quickly.

4. A system according to claim 1, wherein the sump includes a first integral mounting for the electrically driven lubrication pump, a second integral mounting for the lubricant conditioner, and a third integral mounting for the diverter valve, the sump including at least part of the lubricant feed line for pumped lubricant from the pump, in which is provided the diverter valve.

5. A lubrication system for an engine including a sump for lubricant, a pump to pump lubricant along a lubricant feed line to lubrication positions within the engine, and a lubricant conditioner, and wherein the pump is an electrically driven pump which is controlled by a system controller, there being a diverter valve which is under the control of the controller selectively to divert at least a proportion of the lubricant from the lubricant feed line to the lubricant conditioner, wherein the lubricant conditioner includes at least one of a lubricant cooler and a lubricant filter

wherein where the lubricant conditioner includes a filter, as the filter becomes clogged with filtered particulates, the lubricant system controller operates the diverter valve so that no or only a smaller proportion of lubricant is diverted to the lubricant filter, in order to maintain the lubricant pumped pressure in the system.

6. A system according to claim 5 wherein to assess the extent of blockage of the filter, the lubrication conditioner is provided in a diverted lubricant circuit and a lubricant pressure sensor is provided in the diverted lubricant circuit to determine lubricant pressure in the circuit.

7. A system according to claim 6 wherein the sensor includes a pair of pressure transducers, one either side of the filter in the diverted lubricant circuit.

8. A system according to claim 5 wherein the system includes a warning device, to indicate that the filter of the lubricant conditioner is clogged to an unacceptable condition.

9. A lubrication system for an engine including a sump for lubricant, a pump to pump lubricant along a lubricant feed line to lubrication positions within the engine, and a lubricant conditioner, and wherein the pump is an electrically driven pump which is controlled by a system controller, there being a diverter valve which is under the control of the controller selectively to divert at least a proportion of the lubricant from the lubricant feed line to the lubricant conditioner

wherein the lubricant conditioner includes an lubricant filter which is finer than another filter provided in the lubricant feed line.

10. A lubrication system for an engine including a sump for lubricant, a pump to pump lubricant along a lubricant feed line to lubrication positions within the engine, and a lubricant conditioner, and wherein the pump is an electrically driven pump which is controlled by a system controller, there being a diverter valve which is under the control of the controller selectively to divert at least a proportion of the lubricant from the lubricant feed line to the lubricant conditioner,

the engine including a main lubricant gallery from which lubricant passes to lubrication positions to lubricate bearings of the engine crankshaft, a head gallery from which lubricant passes to lubrication points to lubricate engine valve operating devices, a secondary lubrication gallery from which lubricant passes to lubrication positions to lubricate and cool the undersides of pistons of the engine

wherein a control valve is provided which is selectively operated by the lubrication system controller to control lubricant flow exclusively to the secondary gallery in selected operating conditions.

11. A lubrication system for an engine including a sump for lubricant, a pump to pump lubricant along a lubricant feed line to lubrication positions within the engine, and a lubricant conditioner, and wherein the pump is an electrically driven pump which is controlled by a system controller, there being a diverter valve which is under the control of the controller and which is operable selectively to divert a proportion of the lubricant from the lubricant feed line to the lubricant conditioner

wherein the diverter valve includes a drive motor which includes a feedback device to feed back to the controller information relating to the extent of opening of the diverter valve, whereby the motor is operated by the controller to achieve a desired proportion of lubricant to be diverted.

12. A method of operating a lubrication system for an engine which includes a sump for lubricant, a pump to pump lubricant along a lubricant feed line to lubrication positions within the engine, and a lubricant conditioner, and wherein the pump is an electrically driven pump which is controlled by a lubrication system controller, the method including controlling the lubricant pump and a diverter valve selectively to divert a proportion of the lubricant from the lubricant feed line to the lubricant conditioner

wherein the lubrication system controller is provided with inputs which are used by the controller to determine an appropriate lubrication strategy, the lubrication system controller operating the diverter valve and the pump to alter the proportion of lubricant diverted to the lubricant conditioner and the pump speed according to the engine speed, and at least one of:

(i) the temperature of the lubricant;

(ii) where the engine includes a device in the engine exhaust system which burns particulates in the engine exhaust gases, an indication of a level of clogging of the particulate filter;

(iii) an input to the lubrication system controller indicative of a particular driver'"'"'s driving habits derived in real time by a driver monitor, and/or derived from a driver profile previously determined and/or programmed into a memory from historical data;

(iv) an input indicative of engine wear, derived from feedback pressure sensors and a comparitor device which compares actual lubricant pressure at selected positions within the engine, with expected lubricant pressure for the engine operating conditions and actual lubrication strategy;

(v) an input dependent upon engine load as sensed by an engine load sensor.

13. An assembly, comprising:

an engine; and

,

a lubrication system including a sump for lubricant, a pump to pump lubricant along a lubricant feed line to lubrication positions within the engine, and a lubricant conditioner, and wherein the pump is an electrically driven pump which is controlled by a system controller, there being a diverter valve which is under the control of the controller and which is operable selectively to divert a proportion of the lubricant from the lubricant feed line to the lubricant conditioner

wherein the lubrication system controller is provided with inputs which are used by the controller to determine an appropriate lubrication strategy, the lubrication system controller operating the diverter valve and the pump to alter the proportion of lubricant diverted to the lubricant conditioner and the pump speed according to the engine speed, and at least one of;

(i) the temperature of the lubricant;

(ii) where the engine includes a device in the engine exhaust system which burns particulates in the engine exhaust gases, an indication of a level of clogging of the particulate filter;

(iii) an input to the lubrication system controller indicative of a particular driver'"'"'s driving habits derived in real time by a driver monitor, and/or derived from a driver profile previously determined and/or programmed into a memory from historical data;

(iv) an input indicative of engine wear, derived from feedback pressure sensors and a comparitor device which compares actual lubricant pressure at selected positions within the engine, with expected lubricant pressure for the engine operating conditions and actual lubrication strategy;

(v) an input dependent upon engine load as sensed by an engine load sensor.