Hot water heater recirculation system and method

• US 7,036,520 B2
• Filed: 02/19/2004
• Issued: 05/02/2006
• Est. Priority Date: 02/19/2004
• Status: Expired due to Fees

• Current Assignee: Kenneth W. Pearson Jr
• Original Assignee: Kenneth W. Pearson Jr
• Inventors: Pearson, Kenneth W. Jr.
• Primary Examiner(s): LEE, KEVIN L
• Application Number:
  US10/783,436
• Publication Number:
  US 20050183778A1
• Time in Patent Office: 803 Days
• Field of Search: 137/563, 137/337, 137/566, 137/565.01, 137/1, 417/32, 126/362.1
• US Class Current: 137/1
• CPC Class Codes: F24D 17/0078 Recirculation systems
• CPC Class Codes: Y10T 137/0318 Processes
• CPC Class Codes: Y10T 137/6497 Hot and cold water system having a connection from the hot to the cold channel
• CPC Class Codes: Y10T 137/85954 Closed circulating system
• CPC Class Codes: Y10T 137/85978 With pump

Abstract

A hot water recirculation system includes a source of hot water, a fixture, a fluid circuit, a fluid pump, and an electrical circuit sensor. The fixture is remote from the source of hot water and is configured to dispense hot water. The fluid circuit extends from the source to the fixture for delivering hot water to the fixture. The fluid circuit returns to the source for recirculating hot water in the fluid circuit back to the source for reheating. The fluid pump is configured for recirculating hot water through the fluid circuit. The electrical circuit sensor is configured to detect operation of an electrical circuit proximate the fixture and associated with a user operating the fixture. The electrical circuit sensor is further configured to initiate operation of the fluid pump responsive to detected operation of the electrical circuit to initiate hot water recirculation. A method is also provided.

Claims

1. A hot water recirculation system, comprising

a source of hot water;

a fixture remote from the source and configured to dispense hot water;

a fluid circuit extending from the source to the fixture for delivering hot water to the fixture, and returning to the source for recirculating hot water in the fluid circuit back to the source for reheating;

a fluid pump for recirculating hot water through the fluid circuit; and

an electrical circuit sensor magnetically coupled with an electrical circuit that is proximate the fixture and configured to detect operation of the electrical circuit without electrically connecting to and drawing power directly from the electrical circuit and corresponding with a user operating the fixture, and is further configured to initiate operation of the fluid pump responsive to detected operation of the electrical circuit to initiate hot water recirculation.

2. The hot water recirculation system of claim 1 wherein the source of hot water comprises a hot water tank and heater.

3. The hot water recirculation system of claim 1 wherein the fixture comprises a bathroom hot water fixture and the electrical circuit sensor is configured to sense current flow through a bathroom light circuit responsive to a user turning on a light of the light circuit.

4. The hot water recirculation system of claim 3 wherein the bathroom fixture comprises a sink hot water faucet.

5. The hot water recirculation system of claim 3 wherein the fixture comprises a shower/tub hot water faucet.

6. The hot water recirculation system of claim 1 wherein the fixture comprises a kitchen hot water faucet and the electrical circuit sensor is configured to sense current flow through a kitchen light circuit responsive to a user turning on a light of the light circuit.

7. The hot water recirculation system of claim 1 wherein the electrical circuit sensor comprises a relay associated with an electrical wire of the electrical circuit.

8. The hot water recirculation system of claim 7 wherein the relay is a solid state doughnut-type relay that encircles the electrical wire.

9. The hot water recirculation system of claim 8 wherein the relay is mounted within a fuse box electrical panel.

10. The hot water recirculation system of claim 1 further comprising a check valve provided in the fluid circuit to impart one-way fluid flow through the fluid circuit.

11. The hot water recirculation system of claim 1 wherein the source of hot water comprises a hot water tank, the fluid circuit extends from a hot water outlet port of the hot water tank alongside a plurality of fixtures, through the fluid pump, and back to a water inlet port of the hot water tank.

12. The hot water recirculation system of claim 11 further comprising a pair of shutoff valves provided on either side of the fluid pump and configured to isolate the fluid pump to enable maintenance, repair and/or removal of the fluid pump from along a fluid circuit.

13. The hot water recirculation system of claim 1 further comprising a main water supply line entering the fluid circuit upstream of the source of hot water and downstream of the fluid pump, and further comprising a check valve provided in the main water supply line to prevent introduction of recirculated hot water back into the main water supply line from the fluid circuit.

14. The hot water recirculation system of claim 7 wherein the relay is configured to detect operation of an electrical power supply wire to a dishwashing machine.

15. The hot water recirculation system of claim 7 wherein the relay is configured to detect operation of an electrical power supply wire to a clothes washing machine.

16. A system for initiating hot water recirculation, comprising:

a hot water tank communicating with a device for heating water;

a hot water fixture disposed from the hot water tank and configured to dispense hot water to a user;

a hot water fluid conduit comprising a hot water pipe loop extending from the hot water tank to the fixture and back to the hot water tank to enable passage of hot water in a single direction through the fluid conduit to the fixture and back to the hot water tank for reheating;

a hot water pump disposed in the fluid conduit downstream of the fixture and proximate the hot water tank and configured to recirculate hot water through the fluid conduit and back into the hot water tank for reheating; and

an electrical power relay magnetically coupled via mutual induction without direct electrical connection to an electrical power circuit for a fixture and provided in electrically non-invasive relationship with the electrical power circuit, configured to detect current flow through the electrical power circuit for the fixture which is provided proximate and associated with the hot water fixture, and further configured to initiate power delivery to the hot water pump responsive to the relay detecting operation of current flow through the electrical circuit to initiate hot water recirculation.

17. The system of claim 16 wherein the relay is provided on a kitchen light switch and the hot water fixture comprises a hot water faucet of a kitchen sink.

18. The system of claim 16 wherein the fixture comprises a hot water faucet in a bathroom sink, the relay is configured to detect current flow of an electrical wire between a bathroom light switch and an electrical panel.

19. The system of claim 16 wherein the fixture comprises a hot/cold water faucet of a shower, and the relay is configured to detect current flow of an electrical wire between a bathroom light switch and a supply of electricity.

20. The system of claim 16 wherein the hot water fixture comprises a hot water supply line to a dishwasher, and the relay is configured to detect current flow through an electrical wire supplying power to the dishwasher.

21. The system of claim 16 wherein the hot water fixture comprises a hot water supply to a clothes washer, and the relay is configured to detect current flow through an electrical wire supplying power to the clothes washer.

22. A method for recirculating hot water through a continuous loop fluid circuit, comprising:

providing a source of hot water disposed within a continuous loop fluid conduit with at least one fixture disposed along the fluid conduit;

detecting operation of an electrical circuit proximate the fixture and associated with a user operating the fixture using magnetic coupling and without forming a direct electrical connection with the circuit; and

in response to detecting operation of the electrical circuit, recirculating hot water through the fluid conduit.

23. The method of claim 22 wherein detecting operation of an electrical circuit comprises detecting current flow through an electrical wire of a light switch circuit.

24. The method of claim 22 wherein detecting operation of an electrical circuit comprises detecting current flow through a power supply wire to an electrical appliance.

25. The method of claim 22 wherein detecting operation of an electrical circuit comprises detecting current flow through an electrical wire using a relay provided in association with the electrical wire.