Method for the contactless detection of the position of a butterfly valve shaft of a butterfly valve connecting piece and butterfly valve connecting piece

• US 7,036,791 B2
• Filed: 12/19/2003
• Issued: 05/02/2006
• Est. Priority Date: 07/11/2001
• Status: Expired due to Fees

• Current Assignee: Continental Automotive GmbH (Continental AG)
• Original Assignee: Siemens AG
• Inventors: Wiese, Peter
• Primary Examiner(s): Keasel, Eric
• Application Number:
  US10/739,052
• Publication Number:
  US 20040129909A1
• Time in Patent Office: 865 Days
• Field of Search: 251/129.04, 251/65, 251/305, 137/554, 324/207.2, 324/207.22, 324/207.25
• US Class Current: 251/129.04
• CPC Class Codes: F02D 11/106 Detection of demand or actuation
• CPC Class Codes: F02D 2200/0404 Throttle position
• CPC Class Codes: F05C 2201/021 Aluminium
• CPC Class Codes: G01D 5/145 influenced by the relative movement between the Hall device and magnetic fields see G01R33/06
• CPC Class Codes: Y10T 137/8242 Electrical

Abstract

The invention relates to a method for the contactless detection of the position of a butterfly-valve shaft of a butterfly valve connecting piece, the butterfly-valve shaft being driven by an electric actuator and having a magnet at one end, which is aligned in a contactless manner with a sensor that is located on a cover. An aim of the invention is to reliably guarantee the detection of the position of the butterfly-valve shaft, even over particularly long periods of time using a contactless position detection device. To achieve this, the sensor has a first and a second magnetoresistive sensor element, an approximately sinusoidal signal being generated in the first sensor element and an approximately cosinusodial signal being generated in the second sensor element by means of the magnet, during the rotation of the butterfly-valve shaft. According to the method, an approximately arc tangential signal is generated in the butterfly-valve connecting signal. The control signal is fed to the actuator that is located in the butterfly-valve connecting piece, to adjust the position of the butterfly-valve shaft.

Claims

1. A method for contactless detection of a position of a butterfly valve shaft of a butterfly valve connecting piece, the butterfly valve connecting piece having a housing which can be closed off by a lid and a throttle orifice which is arranged in the housing, for a butterfly valve which is arranged on the butterfly valve shaft, the butterfly valve shaft being capable of being driven by an electric actuator drive and having, at one of its ends, a magnet which is arranged in contactless alignment with a sensor which is arranged on the lid, said method comprising the steps of:

providing the sensor with a first magnetoresistive sensor element and a second magnetoresistive sensor element,

generating an approximately sinusoidal signal in the first magnetoresistive sensor element and an approximately cosinusoidal signal in the second magnetoresistive sensor element by means of the magnet when there is rotational movement of the butterfly valve shaft,

feeding the first approximately sinusoidal signal and the second approximately cosinusoidal signal to evaluation electronics arranged in the sensor,

generating an approximately arctan-shaped signal in the evaluation electronics from the approximately sinusoidal signal of the first magnetoresistive sensor element and the approximately cosinusoidal signal of the second magnetoresistive sensor element,

generating a control signal as a function of the approximately arctan-shaped signal in a control unit arranged outside the housing, and

feeding the control signal to the actuator drive arranged in the butterfly valve connecting piece in order to adjust the butterfly valve shaft.

2. The method according to claim 1, further comprising the steps of:

scaling an output signal of the sensor by means of an additional pin of the evaluation electronics using a serial protocols; and

storing data for setting the characteristic curve in a nonvolatile memory.

3. The method according to claim 1, further comprising the steps of cyclically subjecting the signal of the first magnetoresistive sensor element to plausibility checking using the signal of the second magnetoresistive sensor element.

4. A butterfly valve connecting piece, comprising:

a housing having walls defining a cavity and an opening;

a lid arranged on said housing to close off said opening;

a butterfly valve shaft comprising a magnet at one end, said magnet having an approximately ring-shaped design;

a butterfly valve arranged on said butterfly shaft;

a throttle orifice for said butterfly valve, said orifice arranged within said housing,

an electric actuator device for driving said shaft, said actuator device connected to said shaft;

a sensor in contactless alignment with said magnet, said sensor comprising a first magnetoresistive sensor element and a second magnetoresistive sensor element such that an approximately sinusoidal signal is generated in the first magnetoresistive sensor element and an approximately cosinusoidal signal is generated in the second magnetoresistive sensor element when there is a rotary movement of the butterfly valve shaft, the first and second sensor elements comprising means for generating an arctan-shaped signal;

a control unit arranged outside of the housing; and

evaluation electronics electronically coupled with the first and second sensor elements and the control unit so as to generate a control signal for the actuator drive within the control unit.

5. The butterfly valve connecting piece according to claim 4, wherein the magnet has diametric magnetization.

6. The butterfly valve connecting piece according to claim 4, wherein the magnet comprises a first ring part segment and a second ring part segment, and both the first ring part segment and the second ring part segment are radially magnetized.

7. The butterfly valve connecting piece according to claim 4, wherein the sensor projects axially and centrally into the magnet.

8. The butterfly valve connecting piece according to claim 7, wherein the sensor comprises a first and a second housing, the first sensor element and the second sensor element are arranged in the first housing, and the evaluation electronics are arranged in the second housing, the first housing is arranged approximately perpendicularly to the butterfly valve shaft and the second housing is arranged approximately parallel to the butterfly valve shaft.

9. The butterfly valve connecting piece according to claim 8, wherein the evaluation electronics comprise a pin for setting a characteristic curve using a serial protocol.

10. The butterfly valve connecting piece according to claim 4, wherein the sensor is substantially surrounded by plastic.

11. The butterfly valve connecting piece according to claim 10, wherein the lid of the housing comprises plastic, and the sensor is at least partially enclosed by the plastic of the lid.