Airbag device and method for inflating the same

• US 7,036,843 B2
• Filed: 08/29/2003
• Issued: 05/02/2006
• Est. Priority Date: 08/30/2002
• Status: Expired due to Fees

• Current Assignee: Honda Giken Kogyo Kabushiki Kaisha (Honda Motor Company)
• Original Assignee: Honda Giken Kogyo Kabushiki Kaisha (Honda Motor Company)
• Inventors: Okamoto, Yutaka, Kikuchi, Yuji
• Primary Examiner(s): Dunn, David R.
• Application Number:
  US10/652,629
• Publication Number:
  US 20040041375A1
• Time in Patent Office: 977 Days
• Field of Search: 280/728.3, 280/729, 280/732, 280/739, 180/274
• US Class Current: 280/728.3
• CPC Class Codes: B60R 21/2165 characterised by a tear line for defining a deployment opening
• CPC Class Codes: B60R 21/2171 specially adapted for elongated cylindrical or bottle-like inflators with a symmetry axis perpendicular to the main direction of bag deployment, e.g. extruded reaction canisters B60R21/2176 takes precedence
• CPC Class Codes: B60R 21/231 characterised by their shape, construction or spatial configuration
• CPC Class Codes: B60R 21/276 with means to vent the inflation fluid source, e.g. in case of overpressure B60R21/30 takes precedence; venting means on inflatable member walls B60R21/239
• CPC Class Codes: B60R 21/36 using airbags

Abstract

The present invention provides an airbag device for, upon collision of a vehicle carrying the airbag device with an obstacle, mitigating the impact of collision of the obstacle with an inflated airbag. The airbag device includes a bag housing case and a cover. A main airbag and a cover opening bag are housed in deflated, folded states within the bag housing case. First, the cover opening bag inflates by the inflow of gas, opening the cover. Gas also flows into the main airbag through the cover opening bag, thereby inflating the main airbag. If an obstacle collides with the inflated main airbag, a bag pressure release mechanism provided at the bottom of the bag housing case opens the main airbag, releasing gas within the main airbag and mitigating the impact on the obstacle.

Claims

1. An airbag device for a vehicle comprising:

a bag housing case adapted to be disposed below a rear end of a bonnet in proximity to a bottom portion of a windshield of the vehicle, the bag housing case having an opening and a cover mounted to close the opening, the bag housing case further having defined therein a main housing space and a sub-housing space separated from the main housing space and located adjacent to the cover at one side of the bag housing case;

a first airbag housed in a deflated, folded state within the sub-housing space of the bag housing case, for opening the cover of the bag housing case from the one side thereof by an inflating force of the first airbag when inflating;

a second airbag housed in a deflated, folded state within the main housing space of the bag housing case, for mitigating an impact on an obstacle by inflation after the cover is opened;

a bag pressure release mechanism for opening the inflated second airbag when an internal pressure of the second airbag reaches a predetermined pressure so as to release gas within the second airbag to the outside;

an inflator disposed within the second airbag;

a gas supply pipe communicating at a first end with the inflator and at a second end with a first end of the first airbag;

a gas flow path communicating at a first end with a second end of the first airbag and at a second end with the second airbag; and

a gas flow path temporarily closing portion disposed in an intermediate portion of the gas flow path for temporarily closing the gas flow path, the gas flow path temporarily closing portion being broken under internal pressure of the first airbag, when the internal pressure of the first airbag reaches a predetermined value, allowing gas within the first airbag to flow through the gas flow path into the second airbag.

2. The airbag device as set forth in claim 1, wherein said bag housing case includes a vent hole in communication with an internal space of the second airbag, and said bag pressure relief mechanism has a closure member normally covering said vent hole to close the same, said closure member allowing high pressure gas to escape from the second airbag through said vent hole when the second airbag is struck by the obstacle with such an impact as to cause the internal pressure of the second airbag to increase up to the predetermined pressure, thereby reducing the impact forces on said obstacle.

3. The airbag device as set forth in claim 2, wherein said closure member of the bag pressure relief mechanism comprises a scored plate which fractures when the internal pressure of the second airbag exceeds said predetermined pressure thereby allowing said gas to discharge through said vent hole.

4. The airbag device as set forth in claim 2, wherein said closure member of the bag pressure relief mechanism comprises a plate member biased against a seal by an elastic member, said plate member deflecting off said seal when the internal pressure of the second airbag exceeds said predetermined pressure thereby allowing the gas to discharge through said vent hole.

5. The airbag device as set forth in claim 2, wherein said closure member of the bag pressure relief mechanism comprises an elastomeric material covering said vent hole which expands outwardly against an opposing piercing member and bursts open when the internal pressure of the second airbag exceeds said predetermined pressure thereby allowing the gas to discharge through said vent hole.

6. The airbag device as set forth in claim 2, wherein said closure member of the bag pressure relief mechanism comprises a thin plate welded to said bag housing over said vent hole which plastically deforms and detaches from said housing when the internal pressure of the second airbag exceeds said predetermined pressure thereby allowing the gas to discharge through said vent hole.

7. The airbag device as set forth in claim 2, wherein said closure member of the bag pressure relief mechanism comprises a plate spring biased against said vent hole which becomes elastically inverted away from said vent hole when the internal pressure of the second airbag exceeds said predetermined pressure thereby allowing the gas to discharge through said vent hole.

8. The airbag device as set forth in claim 2, wherein said closure member of the bag pressure relief mechanism comprises a ribbed plug member biased against said vent hole, said vent hole having ribs which buckle when the internal pressure of the second airbag exceeds said predetermined pressure thereby allowing the gas to discharge through said vent hole.

9. The airbag device as set forth in claim 2, wherein said closure member of the bag pressure relief mechanism comprises a plug member having an annular seal inserted into the vent hole, said plug member being ejected from said vent hole when the internal pressure of the second airbag exceeds said predetermined pressure thereby allowing the gas to discharge through said vent hole.

10. The airbag device as set forth in claim 1, wherein said bag housing case includes means for relieving pressure from the second airbag when said second airbag is struck by the obstacle, thereby reducing the impact forces on said obstacle.