Electrochromic organic polymer synthesis and devices utilizing electrochromic organic polymers

• US 7,038,828 B2
• Filed: 12/08/2004
• Issued: 05/02/2006
• Est. Priority Date: 06/25/2001
• Status: Expired due to Term

• Current Assignee: University of Washington
• Original Assignee: University of Washington
• Inventors: Taya, Minoru, Xu, Chunye
• Primary Examiner(s): Mack, Ricky
• Assistant Examiner(s): Stultz, Jessica
• Application Number:
  US11/008,526
• Publication Number:
  US 20050157369A1
• Time in Patent Office: 510 Days
• Field of Search: 359/273
• US Class Current: 359/273
• CPC Class Codes: C09K 9/02 Organic tenebrescent materials
• CPC Class Codes: G02F 1/15165 Polymers
• CPC Class Codes: G02F 2001/1502 complementary cell
• CPC Class Codes: H10K 85/1135 Polyethylene dioxythiophene [PEDOT]; Derivatives thereof

Abstract

Large contrast ratio and rapid switching laminated electrochromic (EC) polymer device includes transparent electrode, cathodic EC polymer, gel electrolyte, and counter-electrode. Preferably the cathodic EC polymer is a poly(3,4-propylenedioxythiophene) derivative, PProDOT-Me₂. Counter-electrode is a conductive coating deposited on transparent substrate, with preferred coatings including gold and highly conductive carbon. Lithography and sputtering can be employed to pattern a gold layer, while screen printing can be employed to similarly pattern graphite. Empirical studies of preferred device indicate a color change of high contrast ratio of transmittance (>50% T) is rapidly (0.5–1 s) obtained upon applied 2.5V, repeatable to at least 10,000 times, as estimated by electrochemistry. Dual layer EC devices including PProDOT-Me₂ are also disclosed, as are methods for synthesizing preferred EC polymers. Preferred synthesis method for obtaining PProDOT-Me₂ involves refluxing reagents in toluene in the presence of catalyst, while continually removing methanol byproduct from refluxing solution.

Claims

1. A laminated electrochromic device including a cathodic electrochromic polymer, but no anodic electrochromic polymer, comprising:

(a) a transparent electrode layer;

(b) a cathodic polymer layer, the cathodic polymer being switchable between a first state and a second state, the cathodic polymer exhibiting a first color in the first state, whereas in the second state the cathodic polymer is at least one of a second different color, and generally transparent;

(c) an electrolyte layer comprising a solid electrolyte; and

(d) a counter electrode layer.

2. The laminated electrochromic device of claim 1, wherein the cathodic polymer layer comprises poly[3,3-dimethyl-3,4-dihydro-2H-thieno[3,4-b]-[1,4]dioxepine].

3. The laminated electrochromic device of claim 1, wherein the solid electrolyte comprises a gel electrolyte, said gel electrolyte comprising:

(a) a polymer matrix;

(b) a solvent carrier; and

(c) a source of ions.

4. The laminated electrochromic device of claim 3, wherein the source of ions comprises at least one of a lithium salt and tetrabutyl ammonium perchlorate.

5. The laminated electrochromic device of claim 3, wherein the polymer matrix comprises at least one of poly vinyl chloride and poly methyl methacrylate.

6. The laminated electrochromic device of claim 3, wherein the solvent comprises at least one of acetonitrile, ethylene carbonate and propylene carbonate.

7. A laminated electrochromic device comprising:

(a) a transparent electrode layer;

(b) a cathodic polymer layer,

(c) an electrolyte layer comprising a solid electrolyte; and

(d) a counter electrode layer, wherein the counter-electrode comprises;

(i) a transparent non-conductive substrate; and

(ii) a conductive material deposited onto the transparent non-conductive substrate in a patterned layer, such that the patterned layer does not reduce a light transmittance of the transparent electrode layer by more than about 25 percent.

8. The laminated electrochromic device of claim 7, wherein the conductive material comprises gold, further comprising a titanium-tungsten (TiW) layer disposed between the transparent electrode layer and the gold.

9. The laminated electrochromic device of claim 7, wherein the conductive material comprises highly conductive carbon.

10. The laminated electrochromic device of claim 7, wherein the transparent electrode layer comprises indium tin oxide.

11. The laminated electrochromic device of claim 7, wherein the patterned layer comprises a grid.

12. The laminated electrochromic device of claim 7, wherein the patterned layer covers less than about 25 percent of the surface of the transparent electrode layer.

13. A laminated electrochromic device comprising:

(a) a transparent electrode layer;

(b) a polymer layer, the polymer layer being switchable between a first state and a second state, the polymer layer exhibiting a first color in the first state, whereas in the second state, the polymer layer is at least one of a second different color and generally transparent, the polymer layer comprising one, but not each, of the following;

(i) an electrochromic polymer exhibiting cathodic properties, such that the laminated electrochromic device does not include any electrochromic polymer exhibiting anodic properties; and

(ii) an electrochromic polymer exhibiting anodic properties, such that the laminated electrochromic device does not include any electrochromic polymer exhibiting cathodic properties;

(c) an electrolyte layer comprising a solid electrolyte; and

(d) a counter electrode layer.

14. The laminated electrochromic device of claim 13, wherein the polymer layer comprises a cathodic electrochromic polymer comprising poly[3,3-dimethyl-3,4-dihydro-2H-thieno[3,4-b]-[1,4]dioxepine].

15. The laminated electrochromic device of claim 13, wherein the polymer layer comprises an anodic electrochromic polymer comprising poly[3,6-bis(2-(3,4ethylenedioxythiophene))-N-methylcarbazole].