Medical lead and method for medical lead manufacture

• US 7,039,470 B1
• Filed: 09/26/2000
• Issued: 05/02/2006
• Est. Priority Date: 09/26/2000
• Status: Expired due to Term

• Current Assignee: Advanced Neuromodulation Systems Incorporated (Abbott Laboratories Incorporated)
• Original Assignee: Micronet Medical, Inc. (Abbott Laboratories Incorporated)
• Inventors: Wessman, Bradley J.
• Primary Examiner(s): Pezzuto, Robert E.
• Assistant Examiner(s): Oropeza, Frances P.
• Application Number:
  US09/670,062
• Time in Patent Office: 2,044 Days
• Field of Search: 298/25, 298/54, 298/57, 298/62, 298/65, 298/66, 298/74, 298/76, 298/84, 600/373, 600/377, 600/393, 600/395, 607116-119, 607/122
• US Class Current: 607/122
• CPC Class Codes: A61N 1/05 for implantation or insertion into the body, e.g. heart electrode A61N1/06 takes precedence
• CPC Class Codes: Y10T 29/49117 Conductor or circuit manufacturing

Abstract

A lead employing a connection between a conductor and an electric element is provided. The connection includes a conductive pad electrically connected to at least one conductor and the electric element electrically connected to the conductive pad. The conductive pad can further include an elongated element to connect the pad to the electric element. The method for connecting a conductor to an electric element is also provided. The method includes forming a groove in the insulator of a lead body to expose the conductor. Placing a conductive pad within the groove and electrically connecting a conductive pad to the conductor. An electric element is then placed over the conductive pad and the electric element is electrically connected to the conductive pad.

Claims

1. A medical lead, comprising:

a lead body having an insulator and multiple conductors, wherein the insulator includes a respective welding region for each of said multiple conductors formed by removal of at least a portion of the insulator, each welding region formed to expose at least a portion of a respective conductor, wherein each welding region is formed obliquely across said lead body and parallel to a respective conductor;

a respective elongated conductive element, for each welding region, having a distal end and a proximal end, the proximal end electrically connected to the conductor within the corresponding welding region; and

a respective band welded to the distal end of each elongated conductive element to electrically connect the band to the respective conductor, the band welded to the distal end of the elongated conductive link element outside of the welding region.

2. A medical lead, as in claim 1, wherein each welding region comprises a groove cut in the insulator.

3. A medical lead, as in claim 1, wherein each elongated conductive element is selected from the group consisting of wire, ribbon wire, and cable.

4. A medical lead, as in claim 1, wherein each elongated conductive element is electrically connected to the respective conductor using a method selected from the listing consisting of crimping and conductive adhesives.

5. A medical lead, as in claim 1, wherein each elongated conductive element comprises a material selected from the group consisting of stainless steel, MP35N, platinum, gold, silver, copper, and vanadium.

6. A medical lead, as in claim 1, wherein each band is selected from the group consisting of a band electrode, a band conductor, and a sensor.

7. A medical lead, as in claim 1, wherein each band further comprises a plurality of projections on an inner wall of a lumen, wherein the projections space the inner wall from an outer surface of the lead body.

8. A medical lead, as in claim 7, wherein at least three projections are positioned in the inner wall to center the lead body within the lumen.