Air conditioner and method of controlling the same

• US 7,040,107 B2
• Filed: 04/07/2004
• Issued: 05/09/2006
• Est. Priority Date: 09/04/2003
• Status: Expired due to Fees

• Current Assignee: Samsung Electronics Co. Ltd.
• Original Assignee: Samsung Electronics Co. Ltd.
• Inventors: Lee, In Ju, Cho, Sung Hea, Kim, Cheol Woo
• Primary Examiner(s): NORMAN, MARC E
• Application Number:
  US10/819,173
• Publication Number:
  US 20050050908A1
• Time in Patent Office: 762 Days
• Field of Search: 622/281, 622/283, 622/285, 622/30, 625/10, 621/99, 622/00, 417/325
• US Class Current: 62/228.5
• CPC Class Codes: F25B 1/04 with compressor of rotary type F25B1/005, F25B1/10 take precedence
• CPC Class Codes: F25B 13/00 Compression machines, plants or systems, with reversible cycle defrosting cycles F25B47/02
• CPC Class Codes: F25B 2313/0233 in parallel arrangements
• CPC Class Codes: F25B 2500/06 Damage
• CPC Class Codes: F25B 2500/26 characterised by the startup of the refrigeration cycle
• CPC Class Codes: F25B 2700/151 of the compressor motor

Abstract

An air conditioner has a variable capacity rotary compressor, which allows the compressor to be smoothly re-started, thus increasing start reliability of the compressor. The air conditioner includes a compressor rotated in opposite directions. A drive unit rotates the compressor in a forward or reverse direction. A start determining unit determines whether the compressor has started to rotate in a forward direction or not. A control unit operates the drive unit so as to rotate the compressor in a direction opposite to the forward direction, and then re-start the compressor in the forward direction, when the compressor has failed to start. The air conditioner and a method of controlling the air conditioner allow the compressor to be smoothly and rapidly re-started even when the compressor has failed to re-start, thus increasing start reliability, and shortening a time required to re-start the compressor.

Claims

1. An air conditioner, comprising:

a compressor which rotates in opposing directions;

a drive unit which rotates the compressor in a first or second direction depending upon a required capacity of the air conditioner;

a start determining unit which determines whether the compressor has started to rotate in the first direction; and

a control unit which operates the drive unit so as to rotate the compressor in the second direction opposite to the first direction when the required capacity of the air conditioner changes, and then re-start the compressor in the first direction, when the compressor has failed to start in the second direction.

2. The air conditioner according to claim 1, further comprising:

a current sensor which detects a current induced in a motor winding of the compressor and which outputs a current value,

wherein the start determining unit determines whether the compressor has started according to the current value output from the current sensor.

3. The air conditioner according to claim 1, wherein a difference in pressure is prevented between an inlet side and an outlet side of the compressor.

4. The air conditioner according to claim 1, further comprising:

a plurality of indoor units each having an evaporator and arranged in parallel; and

an outdoor unit including the compressor, a condenser and a plurality of electric expansion valves,

wherein the plurality of indoor units are connected to the outdoor unit.

5. The air conditioner according to claim 4, wherein the plurality of indoor units have identical capacities and construction.

6. An air conditioner comprising:

a compressor which rotates in opposing directions;

a drive unit which rotates the compressor in a first or second direction;

a start determining unit which determines whether the compressor has started to rotate in the first direction; and

a control unit which operates the drive unit so as to rotate the compressor in the second direction opposite to the first direction, and then re-start the compressor in the first direction, when the compressor has failed to start,

wherein the compressor includes a variable capacity rotary compressor, the variable capacity rotary compressor including;

first and second compression chambers having different interior capacities;

a motor which rotates a rotating shaft; and

a first eccentric unit which is eccentric from the rotating shaft or released from eccentricity from the rotating shaft, according to a rotating direction of the rotating shaft, executing a compression operation in either of the first and second compression chambers while executing an idle operation in a remaining one of the first and second compression chambers.

7. The air conditioner according to claim 6, wherein a frictional resistance is prevented between the first eccentric unit and an inner surface of at least one of the first and second compression chambers in contact with the first eccentric unit.

8. The air conditioner according to claim 6, further comprising:

a mode-switching four-way valve;

a condenser;

a plurality of electric expansion valves;

a plurality of evaporators; and

refrigerant piping,

wherein the compressor, the mode-switching four-way valve, the condenser, the electric expansion valves and the evaporators are sequentially connected by the refrigerant piping to form a closed circuit.

9. The air conditioner according to claim 8, wherein the refrigerant piping includes a high-pressure pipe which connects an outlet side of the compressor to inlet sides of the electric expansion valves, the high-pressure pipe guiding a refrigerant under high pressure discharged from the compressor.

10. The air conditioner according to claim 9, wherein the refrigerant piping includes a low-pressure pipe which connects outlet sides of the electric expansion valves to an inlet side of the compressor, the low-pressure pipe guiding a refrigerant under low pressure expanded in the electric expansion valves.

11. The air conditioner according to claim 10, wherein the condenser is disposed on the high-pressure pipe and the evaporators are disposed on the low-pressure pipe.

12. The air conditioner according to claim 8, further comprising:

a second eccentric unit,

wherein the first and second eccentric units are disposed in the first and second compression chambers, respectively.

13. The air conditioner according to claim 12, wherein the first and eccentric units include first and second eccentric cams, first and second eccentric bushes, first and second locking slots and first and second rollers, respectively.

14. The air conditioner according to claim 13, further comprising:

a locking pin on the rotating shaft, the locking pin making at least one of the first and second eccentric bushes eccentric from the rotating shaft and releasing a remaining one of the first and second eccentric bushes from eccentricity from the rotating shaft,

wherein the first and second eccentric cams are disposed on an outer surface of the rotating shaft in opposite directions, and

wherein the first and second rollers are rotatably fitted over the first and second eccentric bushes, respectively.

15. The air conditioner according to claim 14, wherein an outer surface of the first eccentric bush in the first compression chamber is eccentric from the rotating shaft and the locking pin contacts a first end of the first locking slot when the rotating shaft is rotated in a first direction, and

wherein the first roller is rotated while in contact with an inner surface of the first compression chamber to execute a compression operation.

16. The air conditioner according to claim 12, further comprising:

first and second vanes disposed in the first and second compression chambers, respectively,

wherein the first and second vanes partition the first and second compression chambers into a first and second intake space and a first and second discharging space, respectively.

17. The air conditioner according to claim 16, wherein the outer surface of the first eccentric bush in the first compression chamber is released from eccentricity from the rotating shaft and the locking pin contacts a second end of the first locking slot when the rotating shaft is rotated in a second direction opposite the first direction, and

wherein the first roller is rotated while spaced apart from the inner surface of the first compression chamber to execute an idle operation.

18. A method of controlling an air conditioner, the air conditioner having a compressor which is rotatable in opposing directions, the method comprising:

starting the compressor to rotate the compressor in a first direction;

determining whether the compressor has started to rotate in the first direction; and

starting the compressor to rotate in a second direction when a required capacity of the air conditioner has changed;

re-starting the compressor in the first direction when the compressor has failed to start in the second direction.

19. The method according to claim 18, wherein the determining whether the compressor has started comprises:

detecting a current induced in a motor winding of the compressor;

determining that the compressor has failed to start, when a value of the detected current is higher than a threshold current value; and

determining that the compressor has started when the value of the detected current is lower than the threshold current value.

20. The method according to claim 18, wherein the re-starting prevents a difference of pressure from building up between an inlet side and an outlet side of the compressor.

21. A method of controlling an air conditioner, the air conditioner having a compressor which is rotatable in opposing directions, the method comprising:

starting the compressor to rotate the compressor in a first direction;

determining whether the compressor has started to rotate in the first direction; and

re-starting the compressor in the first direction after rotating the compressor in a second direction, when the compressor has failed to start,

wherein the compressor includes a variable capacity rotary compressor, the variable capacity rotary compressor including;

first and second compression chambers having different interior capacities, a compression operation being executed in either of the first and second compression chambers while an idle operation is executed in a remaining one of the first and second compression chambers, according to a rotating direction of a rotating shaft.

22. A compressor control device, comprising:

a compressor which rotates in opposing directions;

a drive unit which rotates the compressor in a first or second direction depending upon a required capacity of the air conditioner;

a start determining unit which determines whether the compressor has started to rotate in the first direction; and

a control unit which operates the drive unit so as to rotate the compressor in the second direction opposite to the first direction when the required capacity of the air conditioner changes, and then re-start the compressor in the first direction, when the compressor has failed to start in the second direction.

23. The compressor control device according to claim 22, wherein the start determining unit determines whether the compressor has started or not according to a current value output from a current sensor which detects a current induced in a motor winding of the compressor.

24. A compressor control device comprising:

a compressor which rotates in opposing directions;

a drive unit which rotates the compressor in a first or second direction;

a start determining unit which determines whether the compressor has started to rotate in the first direction; and

a control unit which operates the drive unit so as to rotate the compressor in the second direction opposite to the first direction, and then re-start the compressor in the first direction, when the compressor has failed to start,

wherein the compressor includes a variable capacity rotary compressor, the variable capacity rotary compressor including;

first and second compression chambers having different interior capacities;

a motor which rotates a rotating shaft; and

an eccentric unit which is eccentric from the rotating shaft or released from eccentricity from the rotating shaft, according to a rotating direction of the rotating shaft, executing a compression operation in either of the first and second compression chambers while executing an idle operation in a remaining one of the first and second compression chambers.

25. A method of controlling an air conditioner having a compressor, an eccentric unit, a drive unit, a start determining unit, and a control unit, the method comprising:

starting the compressor in a first direction by the control unit;

determining, by the start determining unit, whether the compressor has started in the first direction; and

starting the compressor in a second direction by the control unit when a required capacity of the air conditioner changes;

stopping the compressor from rotating in the second direction and restarting the compressor in the first direction, when the compressor has failed to start in the second direction.

26. The method of controlling an air conditioner according to claim 25, further comprising:

rotating the eccentric unit in the first direction when the compressor has failed to successfully start to address a cause of the failure,

wherein the cause of the failure includes at least one of the group consisting of a temporary increase in a frictional resistance and an imbalance of pressure.

27. The method of controlling an air conditioner according to claim 26, further comprising:

stopping the compressor which is rotated in the first direction; and

re-starting the compressor in a second direction opposite the first direction after addressing the cause of the failure.