Apparatus and method for use in fulfilling illumination prescription

• US 7,042,655 B2
• Filed: 12/01/2003
• Issued: 05/09/2006
• Est. Priority Date: 12/02/2002
• Status: Active Grant

• Current Assignee: Light Engine Limited
• Original Assignee: Light Prescriptions Innovators, LLC
• Inventors: Parkyn, William A. Jr., Falicoff, Waqidi, Sun, Yupin
• Primary Examiner(s): Sugarman, Scott J.
• Application Number:
  US10/726,130
• Publication Number:
  US 20040189933A1
• Time in Patent Office: 890 Days
• Field of Search: 359/708, 359/709
• US Class Current: 359/708
• CPC Class Codes: F21S 41/00 Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps reversing lights F21S43/00
• CPC Class Codes: F21S 41/143 the main emission direction of the LED being parallel to the optical axis of the illuminating device
• CPC Class Codes: F21S 41/275 Lens surfaces, e.g. coatings or surface structures
• CPC Class Codes: F21S 41/28 Cover glass
• CPC Class Codes: F21S 41/285 Refractors, transparent cover plates, light guides or filters not provided in groups F21S41/24-F21S41/28
• CPC Class Codes: F21S 41/322 the reflector using total internal reflection
• CPC Class Codes: F21S 43/14 Light emitting diodes [LED]
• CPC Class Codes: F21S 43/26 Refractors, transparent cover plates, light guides or filters not provided in groups F21S43/235 - F21S43/255
• CPC Class Codes: F21S 43/315 using total internal reflection
• CPC Class Codes: F21S 43/40 characterised by the combination of reflectors and refractors
• CPC Class Codes: F21V 5/048 the lens being a simple lens adapted to cooperate with a point-like source for emitting mainly in one direction and having an axis coincident with the main light transmission direction, e.g. convergent or divergent lenses, plano-concave or plano-convex lenses
• CPC Class Codes: F21W 2103/55 Daytime running lights [DRL]
• CPC Class Codes: F21Y 2115/10 Light-emitting diodes [LED]
• CPC Class Codes: G02B 27/095 Refractive optical elements

Abstract

The present embodiments provide methods, apparatuses, and assemblies for use in producing a desired output beam that meets a desired intensity prescription. An apparatus can include an input surface, and an optically active output surface that receives a collimated beam, such that the output surface refractively maps an illuminance distribution of the collimated beam into a prescribed intensity pattern. The apparatus can include a collimating lens that collimates an input beam. Additionally, the output surface can be defined according to a cumulative illumination integral for the illuminance distribution and a cumulative illumination integral of the intensity pattern. Some embodiments provide methods that can determine an illumination integral for an illuminance pattern of an input, determine an intensity prescription, establish a spatio-angular correspondence of the input beam with the intensity prescription, derive surface normal vectors, and determine the output surface according to the surface normal vectors.

Claims

1. A method for use in defining a lens profile, comprising:

determining an illumination integral for an illuminance pattern of an input beam;

determining a far-field intensity prescription;

establishing a one to one spatio-angular correspondence of transverse location of the input beam with direction in the intensity prescription;

deriving surface normal vectors of an output surface of the transverse locations across the input beam; and

determining the output surface according to the surface normal vectors.

2. The method of claim 1, further comprising:

determining a normalized cumulative illumination integral for the far-field intensity prescription.

3. The method of claim 2, wherein the determining the illumination integral further comprises determining a normalized illumination integral for the transverse illuminance pattern.

4. The method of claim 3, further comprising:

determining modifications for the output surface; and

applying modifications to the output surface to attain the intensity prescription.

5. The method of claim 1, further comprising:

collimating the input beam generating a collimated input beam; and

the determining the illumination integral for the illuminance pattern of the input beam comprises determining the illumination integral for the illuminance pattern of the collimated input beam.

6. The method of claim 5, wherein the determining the output surface according to the surface normal vectors comprises determining the output surface so that the intensity prescription is a rectangular pattern.

7. The method of claim 1, wherein the establishing a one to one spatio-angular correspondence comprises assigning a unique far-field divergence angle to a plurality of spatially related radiuses within the input beam.

8. A method for use in defining a lens profile, comprising:

determining an intensity prescription;

determining an illuminance pattern of an input beam; and

defining an optically active surface of a lens, comprising;

integrating a cumulative flux distribution of the determined illuminance pattern;

integrating a cumulative flux distribution of the determined intensity prescription and obtaining first and second factored profile angles;

sweeping the first profile angle along a space defined by the second profile; and

defining the optically active surface according to the sweep of the first profile angle.

9. The method of claim 8, further comprising:

modifying the determined optically active surface at perimeters of the determined active surface.

10. The method of claim 9, further comprising:

determining a subsequent intensity prescription according to the defined optically active surface;

repeating the defining of the optically active surface of the lens; and

determining a subsequent optically active surface according to the subsequent intensity prescription.

11. The method of claim 8, wherein the integrating the cumulative flux distribution of the determined illuminance pattern comprises calculating a one dimensional integration for a first axis and calculating a one dimensional integration for a second axis;

and

wherein the integrating the cumulative flux distribution of the determined intensity prescription comprises calculating a one dimensional integration for the first profile angle and calculating a one dimensional integration for the second profile angle.

12. The method of claim 11, wherein the integration of the first axis and the integration of the second axis are made equal to a cross-section of the input beam, where the input beam is circularly symmetric.