Device for checking the position of a spindle in a machine tool

• US 7,043,333 B2
• Filed: 03/11/2004
• Issued: 05/09/2006
• Est. Priority Date: 03/13/2003
• Status: Expired due to Fees

• Current Assignee: Jobs S.p.A.
• Original Assignee: Jobs S.p.A.
• Inventors: Schiavi, Bruno, Foletti, Sandro
• Primary Examiner(s): Picard, Leo
• Assistant Examiner(s): Rao, Sheela S.
• Application Number:
  US10/797,058
• Publication Number:
  US 20040181306A1
• Time in Patent Office: 789 Days
• Field of Search: 700/186, 700/193, 700/192, 318/574, 409/208, 409/231
• US Class Current: 700/186
• CPC Class Codes: B23Q 15/22 Control or regulation of position of tool or workpiece
• CPC Class Codes: B23Q 17/22 for indicating or measuring existing or desired position of tool or work B23Q16/005 takes precedence
• CPC Class Codes: B23Q 17/24 using optics or electromagnetic waves
• CPC Class Codes: G05B 2219/37226 Monitor condition of spindle, tool holder, transmit to nc controller
• CPC Class Codes: G05B 2219/37304 Combined position measurement, encoder and separate laser, two different sensors
• CPC Class Codes: Y10T 409/307728 including gantry-type cutter-carrier
• CPC Class Codes: Y10T 409/308064 Responsive to position of cutter
• CPC Class Codes: Y10T 409/309352 Cutter spindle or spindle support

Abstract

In a machine tool with a spindle capable of motion along at least three axes x, y, and z, the position of the spindle is checked by a device that operates utilizing electromagnetic signals sent out by four emitters, located externally of the machine tool, and picked up by a receiver mounted directly to the spindle. The signals are fed into a master control unit and processed by circuits in such a way as to produce an output that can be used to verify and if necessary correct the position of the spindle on the three axes X, Y, and Z.

Claims

1. A device for checking a position of a spindle in a machine tool presenting a structure serving to support the spindle and means for setting the spindle in motion along three axes X, Y, and Z within a predetermined machining zone, comprising:

a plurality of means, located externally of the machine tool, for emitting electromagnetic signals;

means, installed on the spindle, for receiving electromagnetic signals;

a master control unit connected on an output side to the means for setting the spindle in motion along the axes and incorporating means for processing and transmitting signals indicating the distance between each of the emitting means and the receiving means; and

means for identifying the position of the spindle on the basis of the signals indicating the distances between the emitting and receiving means.

2. A device as in claim 1, wherein each of the means for emitting electromagnetic signals is associated with one of a corresponding plurality of respective time measuring means synchronized one with another.

3. A device as claim 2, wherein the means for processing and transmitting signals indicating the distance between each of the emitting means and the receiving means are able to determine the selfsame distance on the basis of the time taken by the electromagnetic signal to travel between the emitting means and the receiving means.

4. A device as in claim 1, wherein the spindle is set in motion within the machining zone, by relative means, about two further polar axes A and C, and means for detecting the orientation of the polar axes A and C are connected to processing means connected in turn on an output side to the master control unit.

5. A device as in claim 4, wherein the detection means comprise rotary encoders.

6. A device as in claim 4, wherein the detection means comprise gyroscope devices.

7. A device as in claim 1, wherein the means for emitting electromagnetic signals include emitters of electromagnetic waves in a radio-frequency part of the spectrum, and the receiving means includes a receiving antenna.

8. A device as in claim 1, wherein the means for emitting electromagnetic signals include transmitters of radar waves, and the receiving means includes a radar target.

9. A device as in claim 1, wherein the means for emitting electromagnetic signals include transmitters of laser signals, and the receiving means includes a reflective target.

10. A device as in claim 1, installed in a system including a plurality of machine tools and relative spindles, wherein the means for emitting electromagnetic signals and the master control unit are embodied as a single entity operating in conjunction with each of the receiving means associated with the single spindles.

11. A device as in claim 1, installed in a machine tool of which the predetermined machining zone is occupied by a fixture serving to support a part for machining, wherein the fixture comprises at least one set of receiving means for picking up the electromagnetic signals from the emitting means and connected to means for processing and outputting signals indicating the distance between each of the emitting means and the receiving means.

12. A device as in claim 1, wherein the method of computation utilized by the processing means is that of triangulation.

13. A device as in claim 2, wherein the means for emitting electromagnetic signals include emitters of electromagnetic waves in the radio-frequency part of the spectrum, and the receiving means includes a receiving antenna.

14. A device as in claim 3, wherein the means for emitting electromagnetic signals include emitters of electromagnetic waves in the radio-frequency part of the spectrum, and the receiving means includes a receiving antenna.

15. A device as in claim 4, wherein the means for emitting electromagnetic signals include emitters of electromagnetic waves in the radio-frequency part of the spectrum, and the receiving means includes a receiving antenna.

16. A device as in claim 5, wherein the means for emitting electromagnetic signals include emitters of electromagnetic waves in the radio-frequency part of the spectrum, and the receiving means includes a receiving antenna.

17. A device as in claim 6, wherein the means for emitting electromagnetic signals include emitters of electromagnetic waves in the radio-frequency part of the spectrum, and the receiving means includes a receiving antenna.

18. A device as in claim 2, wherein the means for emitting electromagnetic signals include transmitters of radar waves, and the receiving means includes a radar target.

19. A device as in claim 3, wherein the means for emitting electromagnetic signals include transmitters of radar waves, and the receiving means includes a radar target.

20. A device as in claim 4, wherein the means for emitting electromagnetic signals includes transmitters of radar waves, and the receiving means includes a radar target.

21. A device for checking the position of a spindle in a machine tool presenting a structure serving to support the spindle and means for setting the spindle in motion along three axes X, Y, and Z within a predetermined machining zone, comprising:

a plurality of means, located externally of the machine tool, for emitting electromagnetic signals;

means, installed on the spindle, for receiving electromagnetic signals;

a master control unit connected on an output side to the means for setting the spindle in motion along the axes and incorporating means for processing and transmitting signals indicating the distance between each of the emitting means and the receiving means; and

means for identifying the position of the spindle on the basis of the signals indicating the distances between the emitting and receiving means;

said device being installed in a machine tool of which the predetermined machining zone is occupied by a fixture serving to support a part for machining, wherein the fixture comprises at least one set of receiving means for picking up the electromagnetic signals from the emitting means and connected to means for processing and outputting signals indicating the distance between each of the emitting means and the receiving means.

22. A device for checking the position of a part to be machined in a machine tool presenting a structure serving to support the spindle and means for setting the spindle in motion along three axes X, Y, and Z within a predetermined machining zone, comprising:

a plurality of means, located externally of the machine tool, for emitting electromagnetic signals;

a fixture serving to support the part for machining, wherein the fixture comprises at least one set of receiving means for picking up the electromagnetic signals from the emitting means and connected to means for processing and outputting signals indicating the distance between each of the emitting means and the receiving means.