Panel and girder system for construction toy

• US 7,044,825 B2
• Filed: 07/27/2004
• Issued: 05/16/2006
• Est. Priority Date: 07/27/2004
• Status: Expired due to Fees

• Current Assignee: Basic Fun, Inc. (Basic Fun, Inc. /FL/)
• Original Assignee: Connector Set Limited Partnership
• Inventors: Glickman, Joel I., Neubauer, Alfred, Rodgers, Charles J.
• Primary Examiner(s): Kim, Eugene
• Assistant Examiner(s): Cegielnik, Urszula M
• Application Number:
  US10/900,991
• Publication Number:
  US 20060025035A1
• Time in Patent Office: 658 Days
• Field of Search: 446/85, 446/124, 446/121, 446/126, 446/127, 526/569, 526/531, 403/253, 403/263, 403/361, 403/381
• US Class Current: 446/121
• CPC Class Codes: A63H 33/102 using elastic deformation A63H33/101 takes precedence

Abstract

A construction toy system comprised of a plurality of molded plastic girders and connectors. The girder elements of generally square cross section, with interlocking elements extending axially from each end. The interlocking elements each comprise a flange of square configuration, a groove structure of squared configuration adjacent the flange, and a generally cylindrical rod-like extension projecting between the end of the girder body and the groove structure. Connector elements are formed with one or more sockets for receiving interlocking elements of the girders. The sockets have one open side into which the interlocking elements can be inserted with a lateral snap-in action. The flange portions are freely received in a slot formed in the socket, and the groove structure engages and cooperates with opposed locking ribs formed on the sidewalls of the connector socket. Opposed axial grooves in the socket sidewalls engage opposite side portions of the rod-like extension with a snap-in locking action. At least certain of the girder elements include positioning and retaining elements for mounting of wall panels as part of an overall structure formed with girders and connectors. The above described elements are compatible with existing K'"'"'NEX construction toy sets utilizing rods instead of girders, enabling hybrid structures to be formed with combinations of girders and rods, for example.

Claims

1. A construction toy system comprising a plurality of girders and connectors, characterized by

(a) at least certain of said girders being of molded plastic construction and comprising an elongated body portion having a longitudinal axis and an interlocking element on at least one end of said body portion,

(b) said body portion being of generally polygonal configuration,

(c) said interlocking element extending axially of said body portion and comprising a rod-like extension projecting from an end of said body portion, a neck groove at an outer end of said rod-like extension, and a flange adjacent an outer edge of said neck groove,

(d) said rod-like extension having a generally circular cross sectional configuration and at least one of said neck groove and flange having a non-circular cross sectional configuration for effecting rotational orientation of an assembly of a girder and a connector,

(e) said flange, in at least one transverse dimension thereof, being of substantially the same dimension as the diameter of said rod-like extension,

(f) said connectors being of molded plastic construction and being formed with at least one socket having an open side and an open end, for the lateral snap-in reception of an interlocking element of a girder,

(g) said connector socket having an axis and having opposed sidewalls defining axially adjacent regions for the reception of the rod-like extension, neck groove and flange respectively of an interlocking element of a girder,

(h) a first of said axially adjacent sidewall regions having an axial dimension generally corresponding to an axial length of a rod-like extension, and an opposed pair of said first sidewall regions being spaced apart such as to snugly grip a rod-like extension between them,

(i) said first side wall regions having axially extending grooves therein for snap-in reception of said rod-like extension and thereby resisting lateral separation of said rod-like extension from said connector socket, and

(j) at least one of said side walls having in a second region thereof a transversely disposed locking rib projecting into the space between said opposed side walls and positioned to be received within the neck groove of a girder interlocking element inserted laterally into said connector socket, to resist axial separation of said interlocking element from said socket,

(k) said socket having a portion spaced from said locking rib and defining a third region of said sidewalls, for the reception of the flange of a girder interlocking element.

2. A construction toy system according to claim 1, wherein,

(a) said socket comprises a pair of opposed locking ribs projecting into the space between said opposed side walls, for receiving opposite side portions of said neck groove.

3. A construction toy system according to claim 1, wherein,

(a) said flange is of generally square configuration,

(b) the said third region of said socket side walls are spaced apart a distance to closely receive opposite side edges of said flange, and

(c) said socket has an end wall positioned to closely abut an end face of said flange.

4. A construction toy system according to claim 1, wherein,

(a) said neck groove is formed by four generally straight-sided sections, arranged in a generally square configuration, and

(b) one of said generally straight-sided sections confronts and engages said locking rib, to resist rotational and axial movement of said girder.

5. A construction toy system according to claim 4, wherein

(a) said socket comprises a pair of opposed locking ribs projecting into the space between said opposed side walls, for receiving opposite side portions of said neck groove.

6. A construction toy system according to claim 5, wherein

(a) said flange is of generally square configuration, with side edges thereof generally parallel to the strait-sided sections of said neck groove.

7. A construction toy system according to claim 1, wherein

(a) portions of said first side wall regions between said axially extending grooves and the open side of said socket are divergently tapered toward said open side to facilitate lateral assembly of an interlocking element into said socket, and

(b) the spacing between said first side wall portions, immediately adjacent to said axially extending grooves, is less than the diameter of said rod like extension.

8. A construction toy system according to claim 1, wherein

(a) said socket has a bottom wall opposite the open side thereof.

9. A construction toy system according to claim 1, wherein

(a) said system includes at least one connector having at least two sockets arranged at right angles,

(b) said at least one connector further including a recess adjacent inner ends of said sockets, and

(c) said recess is open on one side and has an axis extending from said one side at right angles to a plane defined by said at least two sockets.

10. A construction toy system according to claim 9, wherein

(a) said system includes a single socket connector unit comprising a socket for the reception of an interlocking element and having a tongue portion extending from an end thereof opposite an open end of said socket, and

(b) said tongue portion is insertable in said recess to form a connector assembly having sockets disposed along X, Y, and Z axes.

11. A construction toy system according to claim 10, wherein

(a) the tongue portion of said single socket connector unit comprises spaced apart, outwardly convexly bowed walls engageable with opposed walls of said recess, and

(b) said bowed walls are compressed inwardly upon insertion of said tongue into said recess.

12. A construction toy system according to claim 1, wherein

(a) said girders have two side walls and two open sides defining said body portion.

13. A construction toy system according to claim 12, wherein

(a) said two side walls are parallel and spaced apart, and

(b) said side walls are of generally uniform width and are spaced apart a distance such as to form a body portion of substantially square cross sectional configuration.

14. A construction toy system according to claim 12, wherein

(a) said two side walls are oriented at right angles and are joined along one edge of each in an L-shaped configuration.

15. A construction toy system according to claim 1, wherein

(a) said girders and connectors can be assembled and configured to form a rectangular opening,

(b) the system includes a rectangular panel of a size and shape to fit closely in said rectangular opening, and

(c) cooperating detent elements on said panel and on at least certain of said girders and connectors enable a snap-in assembly and retention of said panel in said opening.

16. A construction toy system according to claim 15, wherein

(a) certain of said girders are formed with locating tabs projecting into said rectangular opening and serving to position said panel.

17. A construction toy system according to claim 16, wherein

(a) said girders include first and second side walls and transverse walls joining with said side walls,

(b) said locating tabs project from central portions of said transverse walls, and

(c) said transverse walls are formed with detent recesses therein for engagement with detent projections on said wall panel.

18. A construction toy system according to claim 1, wherein

(a) the system includes at least two connectors having at least three sockets arranged at right angles to each other with respective axes thereof disposed in a common plane, in a generally T-shaped configuration,

(b) each of said at least two connectors having an open-sided recess at an intersection of said axes,

(c) said open-sided recesses being of a size and shape to enable said at least two connectors to be joined together, with one oriented horizontally and the other oriented vertically, with the axes of both of said connectors substantially intersecting at a common point to form a connector assembly with sockets oriented along X, Y and Z axes.