LED light module and series connected light modules

• US 7,045,965 B2
• Filed: 01/30/2004
• Issued: 05/16/2006
• Est. Priority Date: 01/30/2004
• Status: Expired

• Current Assignee: Santa's Best
• Original Assignee: 1 Energy Solutions Incorporated
• Inventors: Li, Mingzhu, Yu, Jingjing
• Primary Examiner(s): Vo, Tuyet Thi
• Application Number:
  US10/767,820
• Publication Number:
  US 20050168156A1
• Time in Patent Office: 837 Days
• Field of Search: 315/200.A, 315/185.S, 315/312, 315/324, 362/800, 362/801, 362/806
• US Class Current: 315/185.00S
• CPC Class Codes: H05B 45/00 Circuit arrangements for operating light-emitting diodes [LED]
• CPC Class Codes: H05B 45/36 Circuits for reducing or suppressing harmonics, ripples or electromagnetic interferences [EMI]
• CPC Class Codes: H05B 45/56 involving measures to prevent abnormal temperature of the LEDs
• CPC Class Codes: Y10S 362/80 Light emitting diode

Abstract

A lighting module with improved reliability including a pair of LEDs connected in parallel and with the same polarity and a method for making the said light module are disclosed. The parallel LEDs with the same polarity will increase the reliability of the light module and make it suitable for use in light strings where a relatively large number of such light modules are connected in series and where the failure of one such light module will cause the failure of the entire light string. A light string made of such light modules and a method for making the light string are also disclosed.

Claims

1. An apparatus, comprising:

a light module, comprising;

a first light emitting diode having a first set of electrical characteristics; and

a second light emitting diode connected to said first light emitting diode in parallel such that said first light emitting diode and said second light emitting diode have the same polarity, said second light emitting diode having a second set of electrical characteristics that are different from said first set of electrical characteristics, such that said first light emitting diode carries substantially all of the current that is conducted through said light module, while said second light emitting diode remains unused until said first light emitting diode fails to conduct said current.

2. An apparatus as claimed in claim 1, wherein at least one of said first light emitting diode and said second light emitting diode has a maximum total current rating sufficient to carry all of said current conducted through said light module but are not selected to have different electrical characteristics.

3. An apparatus as claimed in claim 2, further comprising a light-diffuser covering said first and said second light emitting diodes.

4. An apparatus as claimed in claim 2, wherein said light module further comprises:

a third light emitting diode that is connected to said first and said second light emitting diodes, in parallel, but with opposite polarity; and

a fourth light emitting diode that is connected to said first and said second light emitting diodes, in parallel, but with opposite polarity.

5. An apparatus as claimed in claim 2, wherein said first and said second light emitting diodes have substantially the same forward voltage drop over the operating range of said light module.

6. An apparatus as claimed in claim 5, further comprising a heat sink thermally connected to both said first and said second light emitting diodes.

7. An apparatus as claimed in claim 1, further comprising a plurality of additional light modules as claimed in claim 1, connected together in series and connected to said light module in series.

8. An apparatus as claimed in claim 7, wherein the number of said plurality of additional light modules and said light module that are connected together in series is selected such that the sum of the minimum operating voltage of each of said plurality of additional light modules and said light modules is less than or equal to the voltage available to supply said apparatus.

9. An apparatus as claimed in claim 8, wherein the minimum operating voltage of a light module is the greater of the minimum operating voltage of said first light emitting diode and the minimum operating voltage of said second light emitting diode.

10. An apparatus as claimed in claim 8, wherein said number of light modules that are connected together in series is selected such that the sum of the maximum operating voltage for each of the light modules is greater than or equal to said voltage available to supply said apparatus.

11. An apparatus as claimed in claim 10, wherein the maximum operating voltage of a light module is the lesser of the maximum operating voltage of said first light emitting diode and the maximum operating voltage of said second light emitting diode.

12. An apparatus as claimed in claim 10, further comprising means for limiting said current flowing through to light module.

13. An apparatus as claimed in claim 12, wherein said means for limiting current comprises a resistor connected in series with said light module.

14. An apparatus, comprising:

a light module, comprising;

a first polarized photon-emitting semiconductor device having a first set of electrical characteristics; and

a second photon-emitting semiconductor device connected to said first photon-emitting semiconductor device in parallel such that said first polarized photon-emitting semiconductor device and said second polarized photon-emitting semi-conductor device have the same polarity, said second polarized photon-emitting semiconductor having a second set of electrical characteristics that are different from said first set of electrical characteristics, such that said first polarized photon-emitting semiconductor device carries all of the current that is conducted through said light module, while said second polarized photon-emitting semiconductor device remains unused until said first polarized photon-emitting semiconductor device fails to conduct said current.

15. An apparatus as claimed in claim 14, wherein at least one of said first photon-emitting semiconductor device and said second photon-emitting semiconductor device has a maximum total current rating sufficient to carry all current conducted through said light nodule, but are not selected to have different electrical characteristics.

16. An apparatus as claimed in claim 15, wherein said first and said second photon-emitting semiconductor device have substantially the same forward voltage drop over the operating range of said light module.

17. A method of forming a light module comprising:

providing a first light emitting diode that has a first set of electrical characteristics; and

connecting a second light emitting diode to said first light emitting diode in parallel such that said first light emitting diode and said second light emitting diode have the same polarity, said second light emitting diode having a second set of electrical characteristics that are different from said first set of electrical characteristics, such that said first light emitting diode carries substantially all of the current that is conducted through said light module, while said second light emitting diode remains unused until said first light emitting diode fails to conduct said current.

18. The method of claim 17 wherein at least one of said first light emitting diode and said second light emitting diode have a maximum total current rating sufficient to carry all current conducted through said module, but are not selected to have different electrical characteristics.