Recovery of products from oil shale

• US 7,048,051 B2
• Filed: 02/03/2003
• Issued: 05/23/2006
• Est. Priority Date: 02/03/2003
• Status: Active Grant

• Current Assignee: General Synfuels International, Inc. (Earth Search Sciences, Inc.)
• Original Assignee: Gen Syn Fuels
• Inventors: McQueen, Ronald E.
• Primary Examiner(s): Tsay, Frank
• Application Number:
  US10/357,718
• Publication Number:
  US 20040149433A1
• Time in Patent Office: 1,205 Days
• Field of Search: 166/261, 166/247, 166/256, 166/259, 166/266, 166/267, 166/271, 166/272, 166/50
• US Class Current: 166/261
• CPC Class Codes: E21B 43/24 using heat, e.g. steam injection
• CPC Class Codes: E21B 43/34 Arrangements for separating materials produced by the well

Abstract

A process and system for recovering hydrocarbonaceous products from in situ oil shale formations. A hole is drilled in the oil shale formation and a processing gas inlet conduit is positioned within the hole. A processing gas is pressurized, heated, and introduced through the processing gas inlet conduit and into the hole. The processing gas creates a nonburning thermal energy front within the oil shale formation so as to convert kerogen in the oil shale to hydrocarbonaceous products. The products are withdrawn with the processing gas through an effluent gas conduit positioned around the opening of the hole, and are then transferred to a condenser wherein a liquid fraction of the products is formed and separated from a gaseous fraction.

Claims

1. A process for recovering hydrocarbonaceous products from nonrubilized oil shale, the process comprising the following steps:

forming a hole in a body of nonrubilized oil shale;

positioning a gas inlet conduit into the hole;

pressurizing a processing gas;

heating the processing gas to a temperature sufficient to convert kerogen in the oil shale to hydrocarbonaceous products;

introducing the heated processing gas through the gas inlet conduit and into the hole, thereby creating a nonburning thermal energy front within the oil shale so as to convert kerogen in the oil shale to hydrocarbonaceous products; and

removing the hydrocarbonaceous products from the oil shale by withdrawing the processing gas and hydrocarbonaceous products as effluent gas through the hole.

2. A process in accordance with claim 1 wherein the body of nonrubilized oil shale is in situ.

3. A process in accordance with claim 1, wherein the step of forming a hole comprises forming a hole having a depth of about 3000 feet below the ground surface.

4. A process in accordance with claim 1, wherein the step of positioning a gas inlet conduit into the hole comprises positioning a gas inlet conduit is made of heat conductive material into the hole.

5. A process in accordance with claim 1, wherein the step of pressurizing a processing gas comprises pressurizing a processing gas containing at least about 16% oxygen by weight, and the step of heating the processing gas comprises heated the processing gas by burning combustible material in the presence of the processing gas.

6. A process in accordance with claim 5, further comprising the step of augmenting a concentration of carbon dioxide in the processing gas by separating an inorganic gas containing carbon dioxide from the effluent gas and recycling at least a portion of the inorganic gas to the processing gas, the carbon dioxide serving to enhance migration of the thermal energy front through the oil shale.

7. A process in accordance with claim 1 wherein the processing gas comprises between about 5% and 20% water vapor by weight.

8. A process as defined in claim 1 wherein the processing gas is pressurized to a pressure of about 5 psi to about 250 psi and introduced into the gas inlet conduit at a rate of about 200 cfm to about 800 cfm.

9. A process in accordance with claim 1 wherein the processing gas is heated such that the temperature of the effluent gas removed from the hole is from about 900°

F. to about 1500°

F.

10. A process in accordance with claim 1, wherein the step of heating processing gas comprises the following:

initially preheating the processing gas such that the temperature of the effluent gas removed from the hole is from about 500°

F. to about 700°

F. to preheat the body of nonrubilized oil shale to reduce thermal shock to the oil shale when the oil shale is subsequently heated to convert the kerogen to hydrocarbonaceous products; and

subsequently heating the processing gas such that the temperature of the effluent gas removed from the hole is from about 900°

F. to about 1500°

F., thereby heating the oil shale sufficiently to convert kerogen within the oil shale to hydrocarbonaceous products.

11. A process for recovering hydrocarbonaceous products from nonrubilized oil shale, the process comprising the following steps:

forming a production hole in a body of nonrubilized oil shale;

positioning a gas inlet conduit into the hole;

pressurizing a processing gas;

heating the processing gas to a temperature sufficient to convert kerogen in the oil shale to hydrocarbonaceous products;

installing at least one resonant tube in a corresponding number of cored holes placed around the production hole;

connecting the at least one resonant tube to a signal generator placed above the surface of the ground;

actuating the signal generator to excite the at least one resonant tube;

introducing the heated processing gas through the gas inlet conduit and into the hole, thereby creating a nonburning thermal energy front within the oil shale so as to convert kerogen in the oil shale to hydrocarbonaceous products; and

removing the hydrocarbonaceous products from the oil shale by withdrawing the processing gas and hydrocarbonaceous products as effluent gas through the hole.

12. A process in accordance with claim 11, wherein the step of installing at least one resonant tube comprises installing a plurality of resonant tubes in cored holes placed on a diameter of between 5 ft. and 50 ft. around the production hole.

13. A process in accordance with claim 12, wherein the step of connecting the at least one resonant tube to a signal generator comprises the step of connecting the at least one resonant tube to a signal generator to a variable frequency signal generator capable of generating a wide range of frequencies, both within and outside of the audible range.

14. A process in accordance with claim 11 wherein the processing gas is pressurized and heated, and the resonant tubes are excited, above ground.

15. A process in accordance with claim 13, wherein the step of removing the hydrocarbonaceous products further comprises the step of regulating the flow of the effluent gas through the an effluent gas conduit so as to control back pressure within the process.

16. A process in accordance with claim 11, further comprising the following steps:

condensing a portion of the hydrocarbonaceous products, thereby yielding a gaseous fraction and a liquid fraction; and

separating the gaseous fraction from the liquid fraction.

17. A process in accordance with claim 16, further comprising the step of scrubbing the gaseous fraction so as to remove impurities therefrom, thereby improving the combustible properties of the gaseous fraction.

18. A process in accordance with claim 11, further comprising the step of combusting a portion of the hydrocarbonaceous products to provide heat for heating the processing gas.

19. A process in accordance with claim 11, wherein heat from the effluent gas supplies a portion of the heat used to heat the processing gas.

20. A process in accordance with claim 11, wherein the processing gas is pressurized by a compressor and wherein heat from the effluent gas is used to produce steam to drive an electric generator, the electric generator in turn producing electrical power for driving the compressor.