Pump assembly for an integrated medication delivery system

• US 7,048,715 B2
• Filed: 09/04/2002
• Issued: 05/23/2006
• Est. Priority Date: 02/23/2001
• Status: Expired due to Term

• Current Assignee: Stryker Corporation
• Original Assignee: Stryker Instruments, A Division Of Stryker Corporation
• Inventors: Strickler, Michael, Malackowski, Donald W., Hershberger, David, Diaz, Luis A., Huyser, Richard Franklin, Toman, Jason Dee
• Primary Examiner(s): Sirmons, Kevin C.
• Application Number:
  US10/234,400
• Publication Number:
  US 20020198493A1
• Time in Patent Office: 1,357 Days
• Field of Search: 604/151, 604/67, 604/123, 604/253, 604/260, 604/250, 604/890.1, 604/891.2, 604/892.1, 604/152, 604/155, 604/156, 604/264, 604/131, 604134-137
• US Class Current: 604/151
• CPC Class Codes: A61M 39/16 having provision for disinfection or sterilisation A61M39/143 takes precedence; methods or apparatus for disinfection or sterilisation A61L2/00
• CPC Class Codes: A61M 39/223 Multiway valves
• CPC Class Codes: A61M 5/14216 Reciprocating piston type
• CPC Class Codes: A61M 5/14244 adapted to be carried by the patient, e.g. portable on the body
• CPC Class Codes: A61M 5/1684 by detecting the amount of infusate remaining, e.g. signalling end of infusion
• CPC Class Codes: A61M 5/16854 by monitoring line pressure

Abstract

A medication delivery system delivers medication to a patient. The system includes a base and a reservoir disposed about the base for storing the medication. A pump for delivering the medication to the patient is supported by the base. The pump includes a housing having an inlet and an outlet. A first pinch lever is disposed near the inlet and a second pinch lever is disposed near the outlet. Each of the pinch levers move between an open and closed position to control a flow of the medication into the housing. A motor operatively engages the pinch levers to move the pinch levers such that the medication can be delivered to the patient. A biasing device engages at least one of the pinch levers and works in conjunction with the motor to normally bias the at least one pinch lever into the closed position during delivery of the medication to the patient and to maintain the at least one pinch lever in the closed position during a failure of the motor to prevent the inadvertent delivery of the medication to the patient.

Claims

1. A pump assembly for an integrated medication delivery system, wherein said pump assembly delivers medication to a patient and is suitable to prevent inadvertent delivery of the medication to the patient, said assembly comprising:

a pump housing having a pump inlet and a pump outlet;

a first pinch lever disposed at said pump inlet, said first pinch lever being moveable between an open position and a closed position to control a flow of the medication into said pump housing through said pump inlet;

a second pinch lever disposed at said pump outlet, said second pinch lever being moveable between an open position and a closed position to control a flow of the medication from said pump housing through said pump outlet;

a motor operatively engaging said first and second pinch levers for moving said first and second pinch levers into said open position such that the medication can be delivered to the patient; and

at least one compression spring engaging at least one of said first and second pinch levers to urge at least one of said first and second pinch levers toward the flow of medication, while working in conjunction with said motor to normally bias at leasr one of said first and second pinch levers into said closed position during delivery of the medication to the patient and to maintain at least one of said first and second pinch levers in said closed position during a failure of said motor to prevent the inadvertent delivery of the medication to the patient.

2. A pump assembly as set forth in claim 1 further comprising a cam shaft supported on said pump housing and geared to said motor to operatively engage said motor with said first and second pinch levers.

3. A pump assembly as set forth in claim 2 wherein each of said first and second pinch levers comprise a cam follower, said cam followers being engaged by said cam shaft for alternating movement of said first and second pinch levers between said open and closed positions such that the medication can be delivered to the patient.

4. A pump assembly as set forth in claim 2 further comprising a piston disposed in said pump housing, said motor moving said piston within said pump housing to draw the medication into said pump housing when said first pinch lever is in said open position and said second pinch lever is in said closed position, and to displace the medication from said pump housing when said first pinch lever is in said closed position and said second pinch lever is in said open position.

5. A pump assembly as set forth in claim 4 wherein said piston comprises an actuation end and a pumping end with a diaphragm seal disposed at said pumping end.

6. A pump assembly as set forth in claim 5 wherein said actuation end of said piston comprises at least one slot, and said pump housing comprises at least one detent engaging said at least one slot to prevent unwanted rotation of said piston as said piston is moved within said pump housing by said motor.

7. A pump assembly as set forth in claim 5 wherein said cam shaft supports first and second outside cams and an inside cam disposed between said first and second outside cams, said first outside cam engaging said first pinch lever to move said first pinch lever between said open and closed position, said inside cam engaging said actuation end of said piston to move said piston within said pump housing, and said second outside cam engaging said second pinch lever to move said second pinch lever between said open and closed positions.

8. A pump assembly as set forth in claim 7 wherein each of said first and second pinch levers comprise a cam follower, said cam follower of said first pinch lever being engaged by said first outside cam for alternating movement of said first pinch lever between said open and closed positions, and said cam follower of said second pinch lever being engaged by said second outside cam for alternating movement of said second pinch lever between said open and closed positions.

9. A pump assembly as set forth in claim 8 wherein each of said first and second outside cams comprise internal cam surfaces, said cam follower of said first pinch lever riding within said internal cam surface of said first outside cam for alternating movement of said first pinch lever between said open and closed positions, and said cam follower of said second pinch lever riding within said internal cam surface of said second outside cam for alternating movement of said second pinch lever between said open and closed positions.

10. A pump assembly as set forth in claim 7 further comprising an indicating flag extending from one of said first and second outside cams for monitoring an amount of the medication that has been delivered to the patient.

11. A pump assembly as set forth in claim 10 in combination with a sensor optically-coupled with said indicating flag to count revolutions of said indicating flag for monitoring the amount of the medication that has been delivered to the patient.

12. A pump assembly as set forth in claim 7 wherein each of said first and second outside cams comprise a plurality of slits along an outer circumference of said cams to confirm dimensional tuning of said cams during assembly.

13. A pump assembly as set forth in claim 7 wherein at least one of said first and second outside cams comprises an assembly slot defined within an outer circumference of said cams to facilitate assembly of said pump assembly.

14. A pump assembly as set forth in claim 1 wherein said motor moves said first and second pinch levers into said open position despite said bias of said at least one compression spring such that the medication can be delivered to the patient.

15. A pump assembly as set forth in claim 1 wherein said at least one compression spring comprises a first and a second compression spring, said first compression spring engaging said first pinch lever and said second compression spring engaging said second pinch lever to maintain said first and second pinch levers in said closed position during a failure of said motor to prevent the inadvertent delivery of the medication to the patient.

16. A pump assembly for an integrated medication delivery system, wherein said pump assembly delivers medication to a patient and is suitable to prevent inadvertent delivery of the medication to the patient, said assembly comprising:

a pump housing having inlet and a pump outlet;

a first pinch lever disposed near said pump inlet, said first pinch level being moveable between an open position and a closed position to control a flow of the medication into said pump housing through said pump inlet;

a second pinch level disposed near said pump outlet, said second pinch lever being moveable between an open position and a closed position to control a flow of the medication from said pump housing through said pump outlet;

a motor operatively engaging said first and second pinch levers for moving said first and second pinch levers into said open position such that the medication can be delivered to the patient;

at least one biasing device engaging at least one of said first and second pinch levers and working in conjunction with said motor to normally bias at least one of said first and second pinch levers into said closed position during delivery of the medication to the patient and to maintain at least one of said first and second pinch levers in said closed position during a failure of said motor to prevent the inadvertent delivery of the medication to the patient;

a piston disposed in said pump housing and including an actuation end and a pumping end, said motor moving said piston within said pump housing to draw the medication into said pump housing when said first pinch lever is in said open position and said second pinch lever is in said closed position, and to displace the medication from said pump housing when said first pinch lever is in said closed position and said second pinch lever is in said open position; and

a diaphragm seal disposed at said pumping end of said piston.

17. A pump assembly for an integrated medication delivery system used to deliver medication to a patient, said assembly comprising:

a pump housing having a pump inlet and a pump outlet;

a first pinch lever disposed near said pump inlet, said first pinch lever being moveable between an open position and a closed position and to control a flow of the medication into said pump housing through said pump inlet;

a second pinch lever disposed near said pump outlet, said second pinch lever being moveable between an open position and a closed position to control a flow of the medication from said pump housing through said pump outlet;

a motor operatively engaging said first and second pinch levers for moving said first and second pinch levers into said open position such that the medication can be delivered to the patient;

a piston disposed in said pump housing and including an actuation end having at least one slot formed therein, said motor moving said piston within said pump housing to draw the medication into said pump housing when said first pinch lever is in said open position and said second pinch lever is in said closed position, and to displace the medication from said pump housing when said first pinch lever is in said closed position and said second pinch lever is in said open position; and

at least one detent on said pump housing engaging said at least one slot to prevent unwanted rotation of said piston is moved within said pump housing by said motor.

18. A pump assembly for an integrated medication delivery system used to deliver medication to a patient, said assembly comprising:

a pump housing having a pump inlet and a pump outlet;

a first pinch lever disposed near said pump inlet, said first pinch lever being moveable between an open position and a closed position to control a flow of the medication into said pump housing through said pump inlet;

a second pinch lever disposed near said pump outlet, said second pinch lever being moveable between an open position and a closed position to control a flow of the medication from said pump housing through said pump outlet;

a motor operatively engaging said first and second pinch levers for moving said first and second pinch levers into said open position such that the medication can be delivered to the patient;

a piston disposed in said pump housing and including an actuation end and a pumping end, said motor moving said piston within said pump housing to draw the medication into said pump housing when said first pinch lever is in said open position and said second pinch lever is in said closed position, and to displace the medication from said pump housing when said first pinch lever is in said closed position and said second pinch lever is in said open position;

a cam shaft supported on said pump housing and geared to said motor to operatively engage said motor with said first and second pinch levers wherein said cam shaft supports first and second outside cams and an inside cam disposed between said first and second outside cams, said first outside cam engaging said first pinch lever to move said first pinch lever between said open and closed positions, said inside cam engaging said actuation end of said piston to move said piston within said pump housing, and said second outside cam engaging said second pinch lever to move said second pinch lever between said open and closed positions; and

an indicating flag extending from one of said first and second outside cams for monitoring an amount of the medication that has been delivered to the patient.

19. A pump assembly as set forth in claim 18 in combination with a sensor optically-coupled with said indicating flag to count revolutions of said indicating flag for monitoring the amount of the medication that has been delivered to the patient.

20. A pump assembly for an integrated medication delivery system, wherein said pump assembly delivers medication to a patient and is suitable to prevent inadvertent delivery of the medication to the patient, said assembly comprising:

a pump housing having a pump inlet and a pump outlet;

a first pinch lever disposed near said pump inlet, said first pinch lever being moveable between an open position and a closed position to control a flow of the medication into said pump housing through said pump inlet;

a second pinch lever disposed near said pump outlet, said second pinch lever being moveable between an open position and a closed position to control a flow of the medication from said pump housing through said pump outlet;

a motor operatively engaging said first and second pinch levers for moving said first and second pinch levers into said open position such that the medication can be delivered to the patient;

at least one biasing device engaging at least one of said first and second pinch levers and working in conjunction with said motor to normally bias at least one of said first and second pinch levers into said closed postion during delivery of the medication to the patient and to maintain at least one of said first and second pinch levers in said closed position during a failure of said motor to prevent the inadvertent delivery of the medication to the patient;

a piston disposed in said pump housing and including an actuation end and a pumping end, said motor moving said piston within said pump housing to draw the medication into said pump housing when said first pinch lever is in said open position and said second pinch lever is in said closed position, and to displace the medication from said pump housing when said first pinch lever is in said closed position and said second pinch lever is in said open position;

a medication inlet tube adapted to provide access for the medication to flow into said pump inlet;

a medication outlet tube adapted to provide access for the medication to flow from said pump outlet; and

wherein said at least one biasing device engages said first pinch lever to normally-bias said first pinch lever into said closed position to pinch said medication inlet tube, and said at least one biasing device engages said second pinch lever to normally-bias said second pinch lever into said closed position to pinch said medication outlet tube.

21. A pump assembly for an integrated medication delivery system, wherein said pump assembly delivers medication to a patient and is suitable to prevent inadvertent delivery of the medication to the patient, said assembly comprising:

a pump housing having a pump inlet and a pump outlet;

a first pinch lever disposed near said pump inlet, said first pinch lever being moveable between an open position and a closed position to control a flow of the medication into said pump housing through said pump inlet;

a second pinch lever disposed near said pump outlet, said second pinch lever being moveable between an open position and a closed position to control a flow of the medication from said pump housing through said pump outlet;

a motor operatively engaging said first and second pinch levers for moving said first and second pinch levers into said open position such that the medication can be delivered to the patient;

at least one biasing device engaging at least one of said first and second pinch levers and working in conjunction with said motor to normally bias at least one of said first and second pinch levers into said closed position during delivery of the medication to the patient and to maintain at least one of said first and second pinch levers in said closed position during a failure of said motor to prevent the inadvertent delivery of the medication to the patient;

a piston disposed in said pump housing and including an actuation end and a pumping end, said motor moving said piston within said pump housing to draw the medication into said pump housing when said first pinch lever is in said open position and said second pinch lever is in said closed position, and to displace the medication from said pump housing when said first pinch lever is in said closed position and said second pinch lever is in said open position; and

an actuator engaging said first and second pinch levers to retain both said first and second pinch levers in said open position for sterilization despite said bias of said at least one biasing device.

22. A pump assembly for an integrated medication delivery system, wherein said pump assembly delivers medication to a patient and is suitable to prevent inadvertent delivery of the medication to the patient, said assembly comprising;

a pump housing having a pump inlet and a pump outlet;

a first pinch lever disposed near said pump inlet, said first pinch lever being moveable between an open position and a closed position to control a flow of the medication into said pump housing through said pump inlet;

a second pinch lever disposed near said pump outlet, said second pinch lever being moveable between an open position and a closed position to control a flow of the medication from said pump housing through said pump outlet;

a motor operatively engaging said first and second pinch levers for moving said first and second pinch levers into said open position such that the medication can be delivered to the patient;

a piston disposed in said pump housing and including an actuation end and a pumping end, said motor moving said piston within said pump housing to draw the medication into said pump housing when said first pinch lever is in said open position and said second pinch lever is in said closed position, and to displace the medication from said pump housing when said first pinch lever is in said closed position and said second pinch lever is in said open position;

a cam shaft supported on said pump housing and geared to said motor to operatively engage said motor with said first and second pinch levers wherein said cam shaft supports first and second outside cams and an inside cam disposed between said first and second outside cams, said first outside cam engaging said first pinch lever to move said first pinch lever between said open and closed position, said inside cam engaging said actuation end of said piston to move said piston within said pump housing, and said second outside cam engaging said second pinch lever to move said second pinch lever between said open and closed positions; and

wherein each of said first and second outside cams comprise a plurality of slits along an outer circumference of said cams to confirm dimensional tuning of said cams during assembly.

23. A pump assembly for an integrated medication delivery system, wherein said pump assembly delivers medication to a patient and is suitable to prevent inadvertent delivery of the medication to the patient, said assembly comprising:

a pump housing having a pump inlet and a pump outlet;

a first pinch lever disposed near said pump inlet, said first pinch lever being moveable between an open position and a closed position to control a flow of the medication into said pump housing through said pump inlet;

a second pinch lever disposed near said pump outlet, said second pinch lever being moveable between an open position and a closed position to control a flow of the medication from said pump housing through said pump outlet;

a motor operatively engaging said first and second pinch levers for moving said first and second pinch levers into said open position such that the medication can be delivered to the patient;

at least one biasing device engaging at least one of said first and second pinch levers to urge at least one of said first and second pinch levers toward the flow of medication, while working in conjunction with said motor to normally bias at least one of said first and second pinch levers into said closed position during delivery of the medication to the patient and to maintain at least one of said first and second pinch levers in said closed position during a failure of said motor to prevent the inadvertent delivery of the medication to the patient; and

a cam shaft supported on said pump housing and geared to said motor to operatively engage said motor with said first and second pinch levers wherein each of said first and second pinch levers comprise a cam follower, said cam followers being engaged by said cam shaft for alternating movement of said first and second pinch levers between said open and closed positions such that the medication can be delivered to the patient.