Subsurface fibre optic cable network installation

• US 7,050,683 B2
• Filed: 09/09/2004
• Issued: 05/23/2006
• Est. Priority Date: 02/15/2001
• Status: Expired due to Term

• Current Assignee: Teraspan Networks, Inc.
• Original Assignee: Teraspan Networks, Inc.
• Inventors: Dofher, Darren
• Primary Examiner(s): Pak, Sung
• Assistant Examiner(s): Stahl, Mike
• Application Number:
  US10/937,178
• Publication Number:
  US 20050031287A1
• Time in Patent Office: 621 Days
• Field of Search: None
• US Class Current: 385/100
• CPC Class Codes: G02B 6/4441 Boxes
• CPC Class Codes: G02B 6/44465 Seals
• CPC Class Codes: G02B 6/501 underground installation of connection boxes
• CPC Class Codes: G02B 6/504 Installation in solid material, e.g. underground

Abstract

A method of installing fibre optic cables consists of cutting a shallow and narrow trench or channel within a road surface or building wall. A narrow fibre optic cable is laid within the channel, and subsequently covered with a patch material. A branching cable network is provided by cutting at periodic and selected locations, a slightly broader and deeper region of the channel, within which cable loops and/or junction boxes are installed. The nodes may consist of branching nodes, or alternatively non-branching nodes containing a cable loop and/or junction box, the installation of which at a location permits a junction node to be formed at a close by location. The invention also consists of a junction box for use with the system.

Claims

1. A method for installing a subsurface fibre optic cable system within a substrate comprising the steps of:

providing a length of cable and at least one cable junction box, said box comprising a pair of generally flat spaced apart panels with side and end walls therebetween, said end walls including openings for the entry and exit of said cable, said panels being openable relative to each other for access into the interior;

assembling said cable and said at least one junction box wherein said cable is installed within said junction box;

cutting within said substrate a channel having a width not greater than about 50 mm;

providing a plurality of nodes each comprising a region of said channel widened by up to about 20 mm;

positioning said fibre optic cable within said channel;

placing at least one of said cable junction box or a cable loop fully within said channel nodes; and

restoring said substrate.

2. A method as defined in claim 1, wherein the width of said channel is between about 2 mm and 12 mm.

3. A method as defined in claim 1, wherein the width of said channel is between about 4.5 mm and 6 mm.

4. A method as defined in claim 1, wherein the depth of said channel is between about 8 mm and 500 mm.

5. A method as defined in claim 1, wherein the depth of said channel is between about 12 mm and 172 mm.

6. A method as defined in claim 1, wherein the depth of said channel is between about 40 mm and 70 mm.

7. A method as defined in claim 1, comprising the further step of forming one or more of said cable loops by providing a cable-winding device comprising a base having opposed ends and a cable receiver adjacent each end of said base, winding a length of said cable about said cable receiver thereby forming a loop of cable, removing said cable loop from said winding device, and positioning said cable loop within said channel node.

8. A method as defined in claim 7, wherein said winding device includes a pivoting arm for retaining said cable loop in place on said winding device prior to removal therefrom.

9. A method defined in claim 8, comprising the further step of providing a frame, placing said frame on said winding device, joining said formed cable loops with said frame, and placing of said cable loop and frame joined together within said node.

10. A method as defined in claim 9, wherein said frame comprises a wire loop.

11. A method as defined in claim 7, wherein said cable winding device includes a space for receiving said junction box within the interior of said cable loop, and the further steps of joining said junction box with said winding device and forming a cable junction within said junction box while said junction box is joined, sealing said junction box, and removal from said cable winding device of said formed cable loop and junction box together for burial within said channel node.

12. A method as claimed in claim 1, comprising the further step of splicing into one or more of said fibres within said junction box a passive optical component.

13. A method as defined in claim 1, wherein a metal implant is buried within said channel in proximity to said junction box.

14. A method as defined in claim 1, wherein indicators that are visible after said channel is covered are provided within said channel.

15. A method as defined in claim 1, wherein said there is further provided a generally continuous metal strip within said channel.

16. A method as defined in claim 1, wherein a plurality of cables are installed in overlying relationship within said channel.

17. A method as defined in claim 1, wherein said channels and junction boxes are arranged to form a branching network of cables.

18. A method as defined in claim 1, comprising the further step of forming one or more loops of cable surrounding said junction box prior to placing said junction box within said channel.