Safety network system, safety slave, and communication method

• US 7,050,860 B2
• Filed: 06/21/2002
• Issued: 05/23/2006
• Est. Priority Date: 06/22/2001
• Status: Active Grant

• Current Assignee: Omron Corporation
• Original Assignee: Omron Corporation
• Inventors: Nakamura, Toshiyuki, Muneta, Yasuo
• Primary Examiner(s): PATEL, RAMESH B
• Application Number:
  US10/481,515
• Publication Number:
  US 20040210323A1
• Time in Patent Office: 1,432 Days
• Field of Search: 700/2, 700/3, 700/5, 700/21, 700/79, 700/80, 700/81, 700/82, 709/208, 709/209, 709/210, 709/211, 710/110
• US Class Current: 700/3
• CPC Class Codes: G05B 19/058 Safety, monitoring
• CPC Class Codes: G05B 2219/1179 Safety, on error, fault, block, inhibit output
• CPC Class Codes: G05B 2219/1195 Critical I-O monitored by safety module connected to plc, other I-Os by plc self
• CPC Class Codes: G05B 9/02 electric

Abstract

The safe PLC1 and the safe slaves 2 are connected with each other via the safe network 3. The safe PLC has the function of transmitting a request of safety information by broadcast message to the safe slaves. The safe slaves are each provided with a safety information transmission function for transmitting safety information indicative of whether the safe slave is in a safe condition or not; and a changing function for changing a priority of a transmission frame which carries the safety information. As a result, when the safe slaves send back safe responses at once in response to the broadcast message, safety information (danger) with a higher priority is transmitted ahead of others to the safe PLC.

Claims

1. A safety network system composed of a safety controller and safety slaves which are connected with each other via a safety network, wherein

the safety controller has a function of transmitting a request for safety information by broadcast message to the safety slaves;

the safety slaves each comprise;

a safety information transmission function for transmitting safety information indicative of whether the safety slave is in a safe condition or not, the safe condition indicative of an absence of one of a dangerous condition, a failure of the safety slave, or an abnormality of the safety slave; and

a changing means for changing a priority of a transmission frame which carries the safety information, the changing means setting the priority higher when the safety slave is not in the safe condition than when the safety slave is in the safe condition.

2. The safety network system of claim 1, wherein the safe condition is indicative of an absence of a dangerous condition.

3. A safety slave for being connected with a safety network system composed of a safety controller and safety slaves which are connected with each other via a safety network, the safety slave comprising:

a safety information transmission function for transmitting safety information indicative of whether the safety slave is in a safe condition or not, the safe condition indicative of an absence of one of a dangerous condition, a failure of the safety slave, or an abnormality of the safety slave; and

a changing means for changing a priority of a transmission frame which carries the safety information, the changing means setting the priority higher when the safety slave is not in the safe condition than when the safety slave is in the safe condition.

4. The safety slave of claim 3, wherein the safe condition is indicative of an absence of a dangerous condition.

5. A communication method in a safety network system composed of a safety controller and safety slaves which are connected with each other via a safety network, wherein

the safety controller makes a transmission request of safety information by broadcast message in a prescribed timing to the safety slaves connected with the safety network, and

a safety slave receiving the transmission request transmits the safety information indicative of whether the safety slave is in a safe condition or not in response to the transmission request by changing the priority of transmission in accordance with the contents of the safety information, the safe condition indicative of an absence of one of a dangerous condition, a failure of the safety slave, or an abnormality of the safety slave.

6. The communication method of claim 5, wherein the safe condition is indicative of an absence of a dangerous condition.

7. A safety network system composed of a safety controller and safety slaves which are connected with each other via a safety network, wherein

the safety controller has a function of transmitting a request for safety information by broadcast message to the safety slaves;

the safety slaves each comprise;

a safety information transmission function for transmitting safety information indicative of whether the safety slave is in a safe condition or not, the safe condition indicative of an absence of one of a dangerous condition, a failure of the safety slave, or an abnormality of the safety slave; and

a changing function which changes a priority of a transmission frame which carries the safety information, the changing function setting the priority higher when the safety slave is not in the safe condition than when the safety slave is in the safe condition.

8. The safety network system of claim 7, wherein the safe condition is indicative of an absence of a dangerous condition.