Atomizer for coating unit and method for its material supply

• US 7,051,950 B2
• Filed: 06/21/2005
• Issued: 05/30/2006
• Est. Priority Date: 03/29/2001
• Status: Expired due to Term

• Current Assignee: Durr Systems Incorporated (Durr AG)
• Original Assignee: Durr Systems Incorporated (Durr AG)
• Inventors: Giuliano, Stefano
• Primary Examiner(s): Nguyen, Dinh Q.
• Application Number:
  US11/158,130
• Publication Number:
  US 20050230503A1
• Time in Patent Office: 343 Days
• Field of Search: 239/706, 239/693, 239/104, 239/123, 239/112, 118/300, 118/621, 427/235, 427/239, 427/238, 427/230, 427/421, 15/35, 15/35.1
• US Class Current: 239/123
• CPC Class Codes: B05B 12/14 for supplying a selected one of a plurality of liquids or other fluent materials or several in selected proportions to a spray apparatus, e.g. to a single spray outlet
• CPC Class Codes: B05B 12/1481 comprising pigs, i.e. movable elements sealingly received in supply pipes, for separating different fluids, e.g. liquid coating materials from solvent or air cleaning pipes with pigs B08B9/0557, pigs per se F16L55/26
• CPC Class Codes: B05B 5/1625 the insulating means comprising an intermediate container alternately connected to the grounded material source for filling, and then disconnected and electrically insulated therefrom

Abstract

The atomizer (Z) of an electrostatic coating unit contains a dosing pump (DP) connected between the atomization device (4) and a scrapeable coiled pipe (10) which serves as a space-saving paint supply vessel and which is also situated in the atomizer. The scraper (12) is activated by compressed air on one side in order to force the paint material fed to its other side to the dosing pump (DP), which conveys it to the atomization device (4).

Claims

1. A method of delivering paint to a paint atomizer assembly using a robot comprising the steps of:

providing a dosing pump within a housing and being disposed between a paint tube and a paint atomizer forming an annular space between the housing and the dosing pump, the paint tube being a wound coil located in the annular space and including a scraper slidably disposed therein, said dosing pump being a direct drive mechanism controllable to convey in two opposite directions, the paint tube being coupled between the dosing pump and a source of a pressurized medium;

delivering paint to said assembly;

operating said dosing pump in a first direction thereby filling said paint tube and forcing said scraper rearwardly in said paint tube away from said atomizer;

pushing said scraper forwardly toward said atomizer with the pressurized medium thereby delivering paint to said dosing pump; and

operating said dosing pump in an opposite direction thereby delivering paint to said paint atomizer.

2. The method set forth in claim 1, wherein said step of delivering paint to said assembly is further defined by delivering paint between said paint atomizer and said dosing pump.

3. The method as set forth in claim 1, further including the step of cleaning said dosing pump and said paint atomizer by providing a cleaning medium to said assembly between said dosing pump and said paint tube.

4. A method, as set forth in claim 1, wherein said dosing pump is a geared pump.

5. A method, as set forth in claim 1, wherein said dosing pump includes an electric motor.

6. A method of delivering paint to a paint atomizer assembly comprising the steps of:

providing a dosing pump disposed between a paint tube and a paint atomizer, wherein said paint tube includes a scraper slidably disposed therein and said dosing pump is operable in a first and second direction;

delivering paint to said assembly between said atomizer and said paint tube and operating said dosing pump backwards thereby filling said paint tube and forcing said scraper rearwardly in said paint tube away from said atomizer;

pushing said scraper toward said atomizer with a medium thereby delivering paint to said dosing pump;

operating said dosing pump in an opposite direction thereby delivering paint to said paint atomizer; and

,

cleaning said dosing pump and said paint atomizer by providing a cleaning medium to said assembly between said dosing pump and said paint tube, wherein said step of cleaning said dosing pump and said paint atomizer is further defined by sealing said paint tube from said cleaning medium with said scraper.

7. A method of delivering paint to a paint atomizer assembly comprising the steps of:

providing a dosing pump disposed between a paint tube and a paint atomizer, wherein said paint tube includes a scraper slidably disposed therein and said dosing pump is operable in a first and second direction;

delivering paint to said assembly between said atomizer and said paint tube and operating said dosing pump backwards thereby filling said paint tube and forcing said scraper rearwardly in said paint tube away from said atomizer;

pushing said scraper toward said atomizer with a medium thereby delivering paint to said dosing pump;

operating said dosing pump in an opposite direction thereby delivering paint to said paint atomizer; and

,

cleaning said dosing pump and said paint atomizer by providing a cleaning medium to said assembly between said dosing pump and said paint tube; and

,

providing first and second assemblies.

8. The method set forth in claim 7, further including the step of simultaneously cleaning and filling said first assembly with paint and applying paint with said second assembly.

9. An atomizer assembly mountable on a movable machine part, comprising:

a housing;

an atomizer disposed upon a distal end of said housing

a dosing pump disposed within said housing, the dosing pump being a direct drive mechanism controllable to convey in two opposite directions, the housing and dosing pump forming an annular space being the housing and the dosing pump;

a paint tube disposed within the annular space between said housing and connected at one end to said dosing pump, the paint tube having a generally coiled configuration and having a scraper slidably disposed therein, wherein said paint tube presents a volume capable of retaining a predetermined dose of paint, said dosing pump being operable in a first direction to fill said paint tube with a predetermined dose of paint and thereby forcing said scraper rearwardly in said paint tube away from said atomizer; and

,

a source of pressurized medium coupled to another end of the paint tube for forcing said scraper forwardly in said paint tube toward said atomizer, thereby transferring the predetermined dose of paint from said paint tube to said dosing pump, said dosing pump being operable in a second direction, opposite said first direction, thereby delivering paint to said paint atomizer.

10. An assembly, as set forth in claim 9, wherein said dosing pump is a geared pump.

11. An assembly, as set forth in claim 9, wherein said dosing pump includes an electric motor.

12. An atomizer assembly mountable on a movable machine part, comprising:

a housing;

an atomizer disposed upon a distal end of said housing;

a dosing pump disposed within said housing;

a paint tube disposed within said housing in a generally coiled configuration defining an annular space and having a scraper slidably disposed therein, wherein said paint tube presents a volume capable of retaining a predetermined dose of paint, wherein said dosing pump is operable in opposite directions for filling said paint tube with a predetermined dose of paint and for transferring the predetermined dose of paint from said paint tube to said atomizer, said dosing pump being axially aligned relative to said annular space, wherein said scraper is slidable in opposite directions for receiving the predetermined dose of paint from said dosing pump and a second scraper direction for transferring the predetermined dose of paint back to said dosing pump; and

a source of cleaning fluid fluidly connected to said assembly between said dosing pump and said paint line thereby providing cleaning to said assembly.

13. An atomizer assembly mountable on a movable machine part, comprising:

a housing;

an atomizer disposed upon a distal end of said housing;

a dosing pump disposed within said housing;

a paint tube disposed within said housing in a generally coiled configuration defining an annular space and having a scraper slidably disposed therein, wherein said paint tube presents a volume capable of retaining a predetermined dose of paint, wherein said dosing pump is operable in opposite directions for filling said paint tube with a predetermined dose of paint and for transferring the predetermined dose of paint from said paint tube to said atomizer, said dosing pump being axially aligned relative to said annular space; and

a source of paint fluidly connected to said assembly between said atomizer and said dosing pump thereby providing paint to said dosing pump for filling said paint line with a predetermined dose of paint.

14. An assembly as set forth in claim 13, including a first valve disposed between said source of paint and said atomizer and being closeable for sealing said atomizer while providing paint to said dosing pump.

15. An atomizer assembly mountable on a movable machine part comprising:

a housing;

an atomizer disposed upon a distal end of said housing;

a dosing pump disposed within said housing;

a paint tube disposed within said housing in a generally coiled configuration defining an annular space and having a scraper slidably disposed therein, wherein said paint tube presents a volume capable of retaining a predetermined dose of paint, wherein said dosing pump is operable in opposite directions for filling said paint tube with a predetermined dose of paint and for transferring the predetermined dose of paint from said paint tube to said atomizer, said dosing pump being axially aligned relative to said annular space; and

a paint fill and rinsing station interchangeably affixed to said housing thereby providing cleaning fluid and paint to said assembly.

16. An atomizer assembly mountable on a movable machine part, comprising:

a housing;

an atomizer disposed upon a distal end of said housing;

a dosing pump disposed within said housing; and

,

a paint tube disposed within said housing in a generally coiled configuration defining an annular space and having a scraper slidably disposed therein, wherein said paint tube presents a volume capable of retaining a predetermined dose of paint, wherein said dosing pump is operable in opposite directions for filling said paint tube with a predetermined dose of paint and for transferring the predetermined dose of paint from said paint tube to said atomizer, said dosing pump being axially aligned relative to said annular space, wherein said scraper is slidable in opposite directions for receiving the predetermined dose of paint from said dosing pump and a second scraper direction for transferring the predetermined dose of paint back to said dosing pump, wherein said paint line is coiled inside said housing thereby providing a length of said paint line capable of receiving the predetermined dose of paint.

17. An assembly as set forth in claim 16, wherein said paint line is coiled around said dosing pump.