Cord set with a breakable connector

• US 7,052,282 B2
• Filed: 09/28/2004
• Issued: 05/30/2006
• Est. Priority Date: 09/28/2004
• Status: Expired due to Fees

• Current Assignee: Phillips & Temro Industries, Inc.
• Original Assignee: Phillips & Temro Industries, Inc.
• Inventors: Meleck, Michael, Edwards, Gary C.
• Primary Examiner(s): Prasad, Chandrika
• Application Number:
  US10/952,566
• Publication Number:
  US 20060068636A1
• Time in Patent Office: 609 Days
• Field of Search: 439/34, 439/35, 439/163, 439/475, 439/923, 439/274
• US Class Current: 439/34
• CPC Class Codes: H01R 13/6271 Latching means integral with the housing H01R13/6276, H01R13/6277, H01R13/6278 take precedence
• CPC Class Codes: H01R 2201/26 for vehicles

Abstract

A cord set for connecting a vehicle to a power source includes a first cord having a first connector adapted to be selectively connected to the power source and a second cord having a second connector adapted to be selectively connected to the vehicle. In addition, the cord set includes a coupling mechanism that selectively couples the first cord to the second cord. The coupling mechanism includes a first fitting fixedly attached to the first cord having a plurality of projections and a second fitting fixedly attached to the second cord having a plurality of apertures for matingly receiving the projections of the first fitting. The projections engage the apertures to connect the first fitting to the second fitting under normal operation and disengage the apertures to disconnect the first fitting from the second fitting when the cord set is place under a predetermined tensile force.

Claims

1. A cord set for connecting a vehicle to a power source, the cord set comprising:

a first cord having a first end and a second end, said first end having a first connector adapted to be selectively connected to the power source;

a second cord having a first end and a second end, said first end having a second connector adapted to be selectively connected to the vehicle; and

a coupling mechanism operable to selectively couple said first cord to said second cord, said coupling mechanism comprising;

a first fitting fixedly attached to said second end of said first cord, said first fitting including a projection radially extending therefrom; and

a second fitting fixedly attached to said second end of said second cord, said second fitting including an aperture for matingly receiving said projection;

wherein said projection is operable to enter said aperture in a snap-fit arrangement to connect said first fitting to said second fitting, said projection being operable to disconnect from said second fitting when the cord set is placed under a predetermined tensile force.

2. The cord set of claim 1, wherein said first fitting further includes a plurality of radially extending and axially spaced apart ribs, said ribs being operable to engage said second fitting to create a sealed connection therebetween.

3. The cord set of claim 1, wherein said first fitting includes a plurality of current-carrying pins, said current-carrying pins being matingly received by apertures formed in said second fitting to transmit electricity between said first and second fittings.

4. The cord set of claim 1, wherein said first fitting includes a plurality of projections, wherein at least one of said projections includes a different geometry than other projections of said plurality of projections to facilitate insertion of said first fitting into said second fitting and to orient said fittings thereby providing the correct electrical polarity.

5. The cord set of claim 1, wherein said first fitting includes a flange operable to engage said second fitting to properly position said first fitting relative to said second fitting.

6. The cord set of claim 1, wherein said predetermined tensile force is approximately between 20 and 40 lbs.

7. The cord set of claim 1, wherein a force required to disconnect said first connector from the power source is greater than said predetermined force.

8. The cord set of claim 1, wherein a force required to disconnect said second connector from the vehicle is greater than said predetermined force.

9. The cord set of claim 4, wherein said second fitting includes a plurality of apertures spaced apart from one another for matingly receiving said plurality of projections.

10. The cord set of claim 1, wherein said first fitting can be re-connected to said second fitting after said first fitting is disconnected from said second fitting.

11. A cord set for connecting a vehicle to a power source, the cord set comprising:

a first cord having a first end and a second end, said first end having a first connector adapted to be selectively connected to the power source;

a second cord having a first end and a second end, said first end having a second connector adapted to be selectively connected to the vehicle; and

a coupling mechanism operable to selectively couple said first cord to said second cord, said coupling mechanism comprising;

a first fitting fixedly attached to said second end of said first cord and including a housing having a plurality of sealing ribs extending radially outwardly from said housing, a plurality of projections extending radially outwardly from said housing, and a plurality of current-conducting pins, said plurality of projections including at least one projection having a different geometry than others of said plurality of projections; and

a second fitting fixedly attached to said second end of said second cord and including a housing having a first plurality of apertures and a second plurality of apertures, said first plurality of apertures matingly receiving said plurality of projections and said second plurality of apertures matingly receiving said current-conducting pins;

wherein said projections are adapted to engage said first plurality of apertures to connect said first fitting to said second fitting and are adapted to disconnect from said first plurality of apertures when the cord set is placed under a predetermined tensile force.

12. The cord set of claim 11, wherein said predetermined force is approximately between 20 and 40 lbs.

13. The cord set of claim 11, wherein a force required to disconnect said first connector from the power source is greater than said predetermined force.

14. The cord set of claim 11, wherein a force required to disconnect said second connector from the vehicle is greater than said predetermined force.

15. The cord set of claim 11, wherein said second fitting includes a bore integrally formed therewith, said bore matingly receiving said ribs to form a seal between said first fitting and said second fitting.

16. The cord set of claim 11, wherein said second fitting is disposed approximately 1 to 2 feet from said second connector.

17. The cord set of claim 11, wherein said first fitting can be re-connected to said second fitting after said first fitting is disconnected from said second fitting.

18. A method of interconnecting a vehicle and a power source, the method comprising:

connecting a first end of a cord set to the power source;

connecting a second end of said cord set to the vehicle;

moving the vehicle away from the power source with said cord set still connected to the power source and to the vehicle;

placing the cord set under tension due to movement of the vehicle relative to the power source; and

disconnecting a breakable connector positioned between said first and second ends of said cord set when a predetermined tensile force is experienced by the cord set.

19. The method of claim 18, wherein said predetermined force is less than a force required to disconnect the cord set from the power source.

20. The method of claim 18, wherein said predetermined force is less than a force required to disconnect the cord set from the vehicle.

21. The method of claim 18, further including moving the vehicle closer to the power source and re-connecting the breakable connector such that the power can be supplied to the vehicle from the power source via the cord set.