Partitioned implantable system

• US 7,054,691 B1
• Filed: 01/17/2003
• Issued: 05/30/2006
• Est. Priority Date: 01/02/2002
• Status: Expired due to Term

• Current Assignee: Advanced Bionics AG (Sonova Holding AG)
• Original Assignee: Advanced Bionics Corporation (Sonova Holding AG)
• Inventors: Faltys, Michael A., Kuzma, Janusz A.
• Primary Examiner(s): Getzow, Scott M.
• Application Number:
  US10/346,482
• Time in Patent Office: 1,229 Days
• Field of Search: 607/32, 607/36, 607 55- 57, 607/60, 607/61, 607/65
• US Class Current: 607/57
• CPC Class Codes: H04R 2225/67 Implantable hearing aids or parts thereof not covered by H04R25/606
• CPC Class Codes: H04R 2410/00 Microphones
• CPC Class Codes: H04R 25/606 acting directly on the eardrum, the ossicles or the skull, e.g. mastoid, tooth, maxillary or mandibular bone, or mechanically stimulating the cochlea, e.g. at the oval window

Abstract

An implantable system includes a plurality of implantable devices that are detachably coupled to each other. Each implantable device of the system includes: (1) an hermetically-sealed case housing electronic components; (2) feedthru terminals mounted to a wall of the hermetically-sealed case adapted to allow electrical contact from a location outside the hermetically-sealed case with the electronic components housed inside the hermetically-sealed case; (3) a coil external to the hermetically-sealed case attached to the feedthru terminals; (4) a flexible molding bonded to the hermetically-sealed case, and wherein the coil is embedded within or otherwise attached to the flexible molding; and (5) engagement means for engaging the flexible molding with a flexible molding of another implantable device of the implantable system. Such engagement means also aligns the coils of the implantable devices that are thus engaged with the engaging means to allow electromagnetic coupling to occur between the aligned coils. In one embodiment, the engaging means includes a hole formed in the flexible molding of a first implantable device and a knob portion formed in the flexible molding of a second implantable device, wherein the knob portion is sized to fit within the hole, and wherein when the knob portion is placed within the hole, the coil of the first device is coaxially aligned with the coil of the second implantable device.

Claims

1. A method of configuring an implantable system comprising:

(a) partitioning the functions of the implantable system into a plurality of implantable modules; and

(b) inductively coupling the plurality of implantable modules to each other, wherein the inductive coupling comprises;

connecting a coil to each module, wherein the coil is electrically connected to electrical components housed within each module;

positioning the coils of each module so that they are aligned with each other so as to allow electromagnetic coupling to occur been the aligned coils;

embedding the coils in a flexible molding attached to each module; and

engaging the flexible molding in which a first coil of a first implantable module is embedded with the flexible molding of a second coil of a second implantable module, wherein the engaging comprises;

aligning the first and second coils;

forming a hole in the flexible molding of the first implantable module;

forming a knob in the flexible molding of the second implantable module,

wherein the knob has a size and shape adapted to permit the knob to be detachably inserted into the hole, and wherein when the knob is inserted into the hole the first and second coils are aligned; and

inserting the knob into the hole.

2. The method of claim 1, wherein engaging the flexible molding of the first coil with the second coil further includes embedding a magnet within the knob of the second implantable module, wherein the magnet allows an additional coil to be aligned with the coils of the first and second implantable modules.

3. The method of claim 1, wherein engaging the flexible molding of the first coil with the second coil further includes forming the hole and the knob to include keyed portions, whereby the knob may be inserted into the hole only when a desired orientation is established between the first and second implantable modules.

4. A method of making an implantable system comprising steps for:

(a) partitioning the implantable system into a plurality of implantable modules, each module having an hermetically-sealed case wherein electrical components associated with each module are housed;

(b) providing electrical feedthru terminals that allow electrical connection to be made between the electrical components inside the hermetically-sealed case of each module with a terminal pin on the outside of the hermetically-sealed case;

(c) attaching a coil to each of the plurality of modules, wherein each coil is external to the hermetically-sealed case of each module, and wherein each coil is electrically connected through the feedthru terminal pins with the electrical components on the inside the hermetically-sealed case; and

(d) aligning the coils of each module with each other when the modules are implanted, wherein such aligning comprises;

embedding the coils in a flexible molding attached to each module;

forming a hole in the flexible molding of a first implantable module;

forming a knob in the flexible molding of a second implantable module,

wherein the knob has a size and shape adapted to permit the knob to be detachably inserted into the hole, and wherein when the knob is inserted into the hole the coil of the first implantable module is aligned with the coil of the second implantable module; and

inserting the knob into the hole.

5. The method of claim 4, wherein aligning the coils of each module with each other further includes embedding a magnet within the knob of the second implantable module, wherein the magnet allows an additional coil of an external module to be aligned with the coils of the first and second implantable modules.

6. The method of claim 4, wherein aligning the coils of each module with each other further includes forming the hole and the knob to include keyed portions, whereby the knob may be inserted into the hole only when a desired orientation is established between the first and second implantable modules.

7. An implantable system comprising a plurality of implantable devices detachably coupled to each other, each implantable device comprising:

an hermetically-sealed case housing electronic components;

feedthrough terminals mounted to a wall of the hermetically-sealed case adapted to allow electrical contact from a location outside the hermetically-sealed case with the electronic components housed inside the hermetically-sealed case;

a coil external to the hermetically-sealed case attached to the feedthrough terminals;

a first flexible molding bonded to the hermetically-sealed case, and wherein the coil is embedded within the first flexible molding; and

engagement means for engaging the first flexible molding with a second flexible molding of another implantable device of the implantable system, wherein the engagement means also aligns the coils of the implantable devices that are engaged with the engaging means to allow electromagnetic coupling between the aligned coils, wherein engagement means comprises;

a hole in the first flexible molding of a first implantable device and a knob in the second flexible molding of a second implantable device, and wherein the knob has a size and shape adapted to permit the knob to be detachably inserted into the hole, and wherein when the knob is inserted into the hole the coils of the first and second implantable devices are aligned with each other, thereby permitting electrical signals to be transferred through electromagnetic coupling between the coils of the first and second implantable devices.

8. The implantable system of claim 7, wherein the engagement means further includes a magnet embedded within the knob of the second implantable device, wherein the magnet provides a means for aligning an additional coil with the coils of the first and second implantable devices.

9. The implantable system of claim 7 wherein the knob and the hole further include keyed portions that permit the knob to be inserted into the hole only when a desired orientation is established between the first and second implantable devices.

10. The implantable system of claim 7 wherein the hole comprises a square or rectangular-shaped hole, and the knob comprises a correspondingly-shaped knob.

11. The implantable system of claim 7 wherein multiple holes are arranged in a pattern in the first flexible molding, and wherein a corresponding pattern of stubs or pins are formed in the second flexible molding, and wherein the stubs or pins of the second flexible molding are adapted to fit into the respective holes in the first flexible molding.

12. The implantable system of claim 7 wherein the first flexible molding further includes miniature disk magnets embedded in a pattern, and wherein the second flexible molding further includes corresponding miniature magnets embedded in the same pattern, and wherein the polarity of the magnets in the second flexible molding is arranged to assure attraction to the magnets in the first flexible molding when a proper alignment is achieved between the first and second flexible moldings.

13. The implantable system of claim 7 wherein the engagement means further comprises a sliding tongue and a groove engagement mechanism, wherein the first flexible molding of the first implantable device is configured with the groove, and wherein the second flexible molding of the second implantable device is configured with the tongue, and wherein the tongue is adapted to be slidably engaged with the groove.