Power tool having a handle and a pivotal tool body

• US 7,055,622 B2
• Filed: 11/07/2002
• Issued: 06/06/2006
• Est. Priority Date: 11/20/2001
• Status: Expired due to Fees

• Current Assignee: Black & Decker Incorporated (Stanley Black & Decker, Inc.)
• Original Assignee: Black & Decker Incorporated (Stanley Black & Decker, Inc.)
• Inventors: Bone, Gareth
• Primary Examiner(s): Huynh, Louis K.
• Assistant Examiner(s): TRUONG, THANH K
• Application Number:
  US10/289,928
• Publication Number:
  US 20030095842A1
• Time in Patent Office: 1,307 Days
• Field of Search: 173/216, 173/217, 173/170, 173/20, 227/2, 227/120, 227/156, 310/50, 811/778, 811/801
• US Class Current: 173/217
• CPC Class Codes: B25F 5/02 Construction of casings, bodies or handles B25F5/006, B25F5/008 take precedence
• CPC Class Codes: Y10T 408/91 Machine frame

Abstract

A power tool (2) comprising a handle (6), a tool body (4) pivotably coupled to the handle (6), a motor (16) mechanically coupled to a rotary output (20) housed in the tool body (4), a trigger switch (32) housed in the handle (6) and a locking mechanism for permitting or preventing pivotal movement of the tool body (4) relative to the handle (6), wherein the tool body (4) can pivot relative to the handle through an angle greater than 90°.

Claims

1. A battery operated power tool comprising:

a handle having a handle portion including a trigger, said handle portion defining a first axis in a first plane; and

a tool body pivotally coupled to the handle, said tool body defining a second axis in a second plane, said tool body is pivotal about a third axis perpendicular to said first axis, a battery in said handle portion electrically couple with a motor in said tool body via said trigger;

wherein the tool body second axis and plane can pivot relative to the handle first axis and plane through an angle from 90°

to 270°

relative to the first axis such that the second axis and plane are capable of passing through the first axis and plane.

2. A power tool as claimed in claim 1, wherein the tool body is elongate with a longitudinal axis parallel to the second axis (x) and the power tool further comprises a motor coupled to a rotary output, wherein the rotary output has the second axis (x).

3. A power tool as claimed in claim 2, wherein the motor is housed in the tool body.

4. A power tool as claimed in claim 2, wherein the elongate tool body has a front end and a rear end and the pivot is located between the front and the rear ends of the tool body.

5. A power tool as claimed in claim 4, wherein the pivot is located in the middle region of the tool body.

6. A power tool as claimed in claim 1, wherein the third axis (z) intersects the tool body.

7. A power tool as claimed in claim 1, wherein an arc defined by pivotal rotation of the tool body relative to the handle about the third axis (z) subtends a pivotal angle (α

) between the second axis (x) and the first axis (y), which pivotal angle (α

) can vary by more than 90°

.

8. A power tool as claimed in claim 7, wherein the pivotal angle (α

) can vary by 180°

.

9. A power tool as claimed in claim 1, wherein the pivot comprises:

at least one circular aperture formed in one of the tool body or the handle; and

at least one cylindrical hub protruding from the other of the tool body or the handle, wherein the at least one aperture has the third axis (z), and wherein the at least one cylindrical hub is disposed concentrically within a respective aperture such that sliding contact between the at least one hub and a respective aperture supports the tool head for pivotal rotation relative to the handle.

10. A power tool as claimed in claim 9, wherein the at least one aperture is formed in the handle and the at least one hub is disposed upon the tool body.

11. A power tool as claimed in claim 9, wherein the at least one aperture comprises a first aperture and a second aperture, the first aperture and the second aperture each having the third axis (z), and wherein the at least one hub comprises a first hub disposed concentrically within the first aperture and a second hub disposed concentrically within the second aperture.

12. A power tool as claimed in claim 11, wherein the power tool further comprises:

a power source for energising the motor;

an electrical switch electrically coupled to the power source; and

an electrical connection for carrying electrical current from the switch to the motor;

wherein the switch is disposed upon the handle and the electrical connection enters the tool body through a connection aperture in the first hub.

13. A power tool as claimed in claim 12, wherein the electrical connection comprises two electrical wires.

14. A power tool as claimed in claim 13, wherein the connection aperture in the first hub is concentric with the third axis (z).

15. A power tool as claimed in claim 12, wherein the power source is a battery pack.

16. A power tool as claimed in claim 15, wherein the battery pack is housed within the handle.

17. A power tool as claimed in claim 15, wherein the battery pack is electrically coupled to an electrical socket disposed upon the handle, which electrical socket is for connection to an external battery charging source.

18. A power tool as claimed in claim 15, wherein the battery pack is detachably connected to the handle.

19. A power tool as claimed in claim 1, wherein the power tool further comprises a locking mechanism for locking the tool body against pivotal movement relative to the handle.

20. A power tool as claimed in claim 19, wherein the locking mechanism comprises a locking plate disposed upon one of the tool body or handle, the locking plate being moveable between a locked position and an unlocked position, wherein the locking plate is engaged with the other of the tool body or handle when in the locked position thereby preventing pivotal movement of the tool body relative to the handle and wherein the locking plate is disengaged with the other of the tool body or handle when in the unlocked position thereby permitting pivotal movement of the tool body relative to the handle.

21. A power tool as claimed in claim 20, wherein the locking plate is resiliently biased into the locking position.

22. A power tool as claimed in claim 21, wherein the locking plate is resiliently biased by a spring.

23. A power tool as claimed in any one of claim 20, wherein the locking plate has a protrusion for locking engagement with one of a plurality of recesses disposed upon the other of the tool body or handle.

24. A power tool as claimed in claim 20, wherein the locking plate slides between the locked position and the unlocked position.

25. A power tool as claimed in claim 20, wherein the locking plate is operable by a release button, which release button is fixed to the locking plate.