Apparatus and method of guiding and shaping light from light source

• US 7,055,995 B1
• Filed: 02/04/2003
• Issued: 06/06/2006
• Est. Priority Date: 02/05/2002
• Status: Active Grant

• Current Assignee: Innovative Lighting, LLC
• Original Assignee: Innovative Lighting Incorporated
• Inventors: Condon, Patrick J., Pruss, Mark B.
• Primary Examiner(s): Epps, Georgia
• Assistant Examiner(s): Dinh, Jack
• Application Number:
  US10/357,796
• Time in Patent Office: 1,218 Days
• Field of Search: 359/641, 362/511, 362/555, 362/583, 362/27, 362/477, 362/551
• US Class Current: 362/477
• CPC Class Codes: B63B 45/04 the devices being intended to indicate the vessel or parts thereof
• CPC Class Codes: G02B 27/0927 Systems for changing the beam intensity distribution, e.g. Gaussian to top-hat
• CPC Class Codes: G02B 27/095 Refractive optical elements
• CPC Class Codes: G02B 27/0955 Lenses lenses per se G02B3/00
• CPC Class Codes: G02B 27/0994 Fibers, light pipes optical fibers per se G02B6/02
• CPC Class Codes: G02B 27/30 Collimators

Abstract

An apparatus and method for controlling light from a non-rectangular light source. The apparatus and method relate to using a light guide of a single piece of light-transmissive material having a plurality of external surfaces. One external surface is shaped to collect and substantially collimate light from the light source into the interior of the light guide. At least one external surface is shaped to internally control and direct light such that it issues from the light guide in a substantially rectangular pattern and with substantially total internal reflection. The light guide can be used to create a single controlled beam pattern. In another aspect, one light guide could be adapted to issue two controlled beam patterns. Still further, two light guides could be mounted in a common housing and used to generate two beam patterns. One exemplary application of two beam patterns is a bow light for marine vessels. One pattern would issue a red pattern; the other a blue-green pattern; each angularly offset from the other in a horizontal plane, such as dictated by marine regulations.

Claims

1. An optical assembly comprising:

a light guide of a single integral piece of light transmissive material having a plurality of external surfaces comprising;

(1) a first external entrance surface adapted to collect and substantially collimate light from a light source and direct the substantially collimated light internally into the light guide;

(2) one or more external surfaces adapted to control direction and vertical and horizontal spread of the substantially collimated light, internally in the light guide with substantially total internal reflection, to create a light pattern approximately rectangular in angle space to issue from the light guide.

2. The optical assembly of claim 1 wherein the light guide is no larger than five inches in length, width and height.

3. The optical assembly of claim 1 wherein the light guide is one piece of material.

4. The optical assembly of claim 3 wherein the material is substantially transparent.

5. The optical assembly of claim 4 wherein the material is plastic.

6. The optical assembly of claim 5 wherein the plastic is one of acrylic, polycarbonate, or polystyrene.

7. The optical assembly of claim 4 wherein the material is glass.

8. The optical assembly of claim 4 wherein at least one surface of the light guide is polished.

9. The optical assembly of claim 4 wherein at least one surface of the light guide includes an optical finish.

10. The optical assembly of claim 1 wherein internal reflectivity is promoted by including a reflective coating on at least one of said surfaces of the light guide adapted to promote internal reflection of light in the light guide.

11. The optical assembly of claim 1 wherein the entrance surface comprises a first external surface of the light guide.

12. The optical assembly of claim 1 wherein said one or more external surfaces comprise a single second surface configured to simultaneously spread the substantially collimated light from the first surface vertically and horizontally.

13. The optical assembly of claim 12 wherein said second surface is curved in two directions.

14. The optical assembly of claim 13 wherein the second surface distributes light substantially evenly.

15. The optical assembly of claim 12 wherein the second surface also changes the direction of the substantially collimated light.

16. The optical assembly of claim 15 wherein the change of direction is on the order of 90 degrees.

17. The optical assembly of claim 12 wherein surfaces of the light guide are substantially at angles to the direction of light in the light guide to promote total internal reflection.

18. The optical assembly of claim 1 wherein said one or more external surfaces comprise a second race configured to spread said substantially collimated light from the first surface a selected angle in a first plane, and a third surface configured to spread light from the second surface a selected angle in a second plane.

19. The optical assembly of claim 18 wherein the second and third surfaces distribute light substantially evenly.

20. The optical assembly of claim 18 wherein the second surface also changes the direction of the substantially collimated light.

21. The optical assembly of claim 20 wherein the change of direction is on the order of 90 degrees.

22. The optical assembly of claim 1 wherein a surface of the light guide is configured to split light into two directions within the light guide, light in each of the directions controlled according to claim 1, step 1(a)(iii).

23. The optical assembly of claim 22 wherein a filtering medium is included in the path of the light in at least one of the directions to control the hue of the light.

24. The optical assembly of claim 23 wherein the filtering medium creates the same hue for both directions of light.

25. The optical assembly of claim 23 wherein the filtering medium creates a different hue for each direction of light.

26. The optical assembly of claim 1 further in combination with a light source.

27. The apparatus of claim 26 wherein the light source comprises an LED.

28. The apparatus of claim 26 wherein the light source comprises an incandescent source.

29. The apparatus of claim 26 wherein the light source comprises a fluorescent source.

30. The apparatus of claim 26 wherein the light source comprises an HID source.

31. The apparatus of claim 26 wherein the light source generates light of a selected hue.

32. The apparatus of claim 26 wherein the light source is filtered to create a selected hue of light.

33. The apparatus of claim 26 wherein the light source is a single light generating a single light pattern.

34. The apparatus of claim 26 wherein the light source comprises a plurality of lights, each generating a light pattern.

35. The apparatus of claim 34 wherein the light guide has said one or more surfaces for each of said plurality of lights.

36. The apparatus of claim 26 further in combination with a housing.

37. The apparatus of claim 36 wherein the housing includes a mount for the light guide and a mount for the light source, the mounts adapted to automatically align the light source relative to the light guide when the apparatus is assembled.

38. The apparatus of claim 36 further comprising a circuit adapted to be mounted in the housing and to communicate electrical power to the light source.

39. The apparatus of claim 36 wherein the housing includes a mounting portion adapted for mounting the housing to an object.

40. The apparatus of claim 39 wherein the mounting portion is adapted to mount on the external surface of a vehicle.

41. The apparatus of claim 40 wherein the vehicle is an automobile, marine vehicle or aircraft.

42. The apparatus of claim 39 wherein the object is a fixed object.

43. The apparatus of claim 39 wherein the apparatus is marine-grade and water-proofed.

44. The apparatus of claim 39 wherein the housing includes apertures substantially aligned with the light pattern exiting the light guide.

45. The apparatus of claim 39 comprising first and second sets of light sources and light guides, each set generating a rectangular beam pattern of a different color in angularly offset directions generally in the same plane.

46. The apparatus of claim 45 wherein the different colors are red and blue-green such as used for bow lights for marine vessels.

47. A method of controlling light from a light source comprising:

(a) directing light from the light source into a single integral piece of light transmissive material having a plurality of external surfaces;

(b) one of said external surfaces collecting and substantially collimating light from the light source and directing the substantially collimated light internally into the single integral piece of light transmissive material;

(c) controlling horizontal and vertical spread of the light source with one or more of said external surfaces of the material, internally in the material with substantially total internal reflection, to create a light pattern approximately rectangular in angle space projecting from the material.

48. The method of claim 47 wherein the material is no larger than five inches in length, width and height.

49. The method of claim 47 wherein internal reflectivity is promoted by one or more of (a) including a reflective coating on at least one of said surfaces of the material and (b) directing light at angles to the surfaces of the material.

50. The method of claim 47 wherein said plurality of external surfaces comprise a second surface configured to simultaneously spread substantially collimated light from a first surface vertically and horizontally.

51. The method of claim 47 wherein one or more other said external surfaces controls horizontal and vertical spread and the direction of the substantially collimated light.

52. The method of claim 51 wherein one of said one or more other said external surfaces is configured to spread said substantially collimated light from the first surface a selected angle in a first plane, and another of said one or more other of said external surfaces is configured to spread light from the second surface a selected angle in a second plane.

53. The method of claim 47 wherein a said external surface of the material is configured to split light into two directions within the material, light in each of the directions controlled according to claim 50, step (b).

54. The method of claim 53 wherein a filtering medium is included in the path of the light in at least one of the directions to control the hue of the light.

55. The method of claim 54 wherein the filtering medium creates the same hue for both directions of light.

56. The method of claim 54 wherein the filtering medium creates a different hue for each direction of light.

57. The method of claim 47 wherein the light source comprises an LED.

58. The method of claim 47 wherein the light source is a single light generating a single light pattern, resulting in a single rectangular pattern from the material.

59. The method of claim 47 wherein the light source comprises a plurality of lights, each generating a light pattern, but resulting in a single substantially rectangular pattern from the material.

60. The method of claim 47 wherein the light source comprises a plurality of lights, the plurality of lights comprising first anti second sets of lights, each set generating a light pattern, but resulting in first and second substantially rectangular patterns issuing from the material in different directions.

61. The method of claim 47 further comprising a second light source and second single integral piece of light transmissive material having a plurality of external surfaces adapted to control horizontal and vertical spread of the second light source with one or more of said external surfaces of the second piece of material, internally in the material with substantially total internal reflection, to create a second light pattern substantially rectangular in angle space at or from the second piece of material.

62. The method of claim 61 further comprising combining the first and second sets of light sources and pieces of material in a housing in a manner that the first and second substantially rectangular light patterns issue from the housing in predesigned vertical and horizontal beam spreads and at predesigned angles relative to one another.

63. The method of claim 62 further comprising a separation of the first and second substantially rectangular light patterns at the housing.

64. The method of claim 63 wherein the first light source is a first color and the second light source is a second color.

65. The method of claim 64 wherein the first color is red and the second color is blue-green and the housing is adapted for mounting on a marine craft.

66. A bow light for a marine vessel comprising:

(a) a housing adapted for mounting on a bow of a marine vessel;

(b) first and second tight sources mountable in the base;

(c) first and second light guides, each of a single integral piece of light transmissive material and mountable in the base in optical alignment with a corresponding light source and each having a plurality of external surfaces comprising;

(i) a first external surface adapted to collect and substantially collimate light from a light source and direct the substantially collimated light internally into its respective light guide;

(ii) one or more external surfaces adapted to control direction and vertical and horizontal spread of the substantially collimated light, internally in the light guide with substantially total internal reflection, to create a light pattern approximately rectangular in angle space to issue from each respective light guide;

(d) the first and second light guides mounted such that the light pattern from each light guide is angularly offset generally in horizontal plane, when the bow light is installed on a marine vessel; and

(e) one light pattern having a red hue, the other having a blue-green hue.