Powered air cleaning system and air cleaning method

• US 7,056,368 B2
• Filed: 10/18/2002
• Issued: 06/06/2006
• Est. Priority Date: 10/18/2001
• Status: Expired due to Term

• Current Assignee: The Sy-Klone Company
• Original Assignee: The Sy-Klone Company
• Inventors: Moredock, James G., Ehrenberg, Eric L.
• Primary Examiner(s): PHAM, MINH CHAU THI
• Application Number:
  US10/484,468
• Publication Number:
  US 20040231515A1
• Time in Patent Office: 1,327 Days
• Field of Search: 952/69, 952/70, 553/37, 553/853, 553/96, 554/01, 554/38, 554/57, 552/69, 552/70, 553/92, 553/94
• US Class Current: 95/269
• CPC Class Codes: B01D 45/14 generated by rotating vanes, discs, drums or brushes
• CPC Class Codes: B01D 50/20 Combinations of devices covered by groups B01D45/00 and B01D46/00
• CPC Class Codes: F02M 35/022 acting by gravity, by centrifugal, or by other inertial forces, e.g. with moistened walls

Abstract

A powered air cleaning system (1) and air cleaning method are disclosed. The system has a flow path (22) extending through the system from an air inlet (4) to a clean air outlet (5). A motor-driven fan (24) located along the flow path draws particulate debris laden air into the inlet and rotates it about an axis (A—A) to form a rotating flow that stratifies the debris laden air with the heaviest particles in the outermost orbits of the rotating flow. An ejector port (25) is provided for ejecting particulate debris laden air from the stratified rotating flow in the system to the environment. An air filter (9) located within the rotating flow and across the flow path upstream of the outlet filters air from the innermost orbits of the stratified rotating flow. The motor-driven fan is operated to maintain a positive air pressure in the system on the filter even with cyclic air flow demands so that the rotating air flow continually sweeps the outside surface of the air filter to minimize buildup of debris on the filter.

Claims

1. A powered air cleaning system comprising:

a flow path extending through the system from an inlet to an outlet;

a motor-driven fan located along the flow path to draw particulate debris laden air into the inlet and rotate it about an axis to form a rotating flow that stratifies the debris laden air with the heaviest particles in the outermost orbits of the rotating flow;

an ejector port for ejecting particulate debris laden air from the stratified rotating flow in the system to the environment; and

an air filter located within the rotating flow and across the flow path upstream of the ejector port and the outlet for filtering air from the innermost orbits of the stratified rotating flow, the air filter being elongated in the direction of said axis so that the rotating flow about the filter causes a self cleaning action on the filter.

2. The air cleaning system according to claim 1, wherein an outer peripheral surface of the elongated filter is cylindrical.

3. The air cleaning system according to claim 1, further comprising a compression assembly for compressing the volume of the rotating flow of debris laden air to increase the air velocity and centrifugal force acting on the airborne particles.

4. The air cleaning system according to claim 3, wherein the compression assembly provides support for the motor-driven fan.

5. The air cleaning system according to claim 3, wherein the compression assembly includes a plurality of stationary vanes in the flow path.

6. The air cleaning system according to claim 3, further comprising a separator-ejector chamber in the flow path downstream of the compression assembly, the outermost orbits of the rotating flow riding on an outer wall of the separator-ejector chamber until reaching said ejector port.

7. The air cleaning system according to claim 6, wherein said filter is located centrally within said separator-ejector chamber.

8. The air cleaning system according to claim 1, further comprising a generally cylindrical housing, said inlet and said outlet being arranged at respective ends of said housing and said flow path extending through housing.

9. The air cleaning system according to claim 8, wherein said ejector port is arranged in the outlet end of the housing radially outward from said outlet.

10. The air cleaning system according to claim 8, wherein said filter extends along a central longitudinal axis of the generally cylindrical housing from the outlet end thereof.

11. The air cleaning system according to claim 10, further comprising a bracket for supporting within the housing an end of the filter remote from the outlet end of the housing.

12. A powered air cleaning system for use with a device having a variable air flow demand, the system comprising:

a flow path extending through the system from an inlet to an outlet for supplying air to the device;

a motor-driven fan located along the flow path to draw particulate debris laden air into the inlet and rotate it about an axis to form a rotating flow that stratifies the debris laden air with the heaviest particles in the outermost orbits of the rotating flow;

an ejector port for ejecting particulate debris laden air from the stratified rotating flow in the system to the environment;

an air filter located within the rotating flow and across the flow path upstream of the ejector port and the outlet for filtering air from the innermost orbits of the stratified rotating flow, the air filter being elongated in the direction of said axis so that the rotating flow about the filter causes a self cleaning action on the filter;

wherein the motor-driven fan is operable to maintain positive air flow pressure to eject debris laden air from the stratified rotating flow in the system to the environment at all rates of air flow demanded by the device.

13. A powered air cleaning system for use with a device having a variable air flow demand, the system comprising:

a flow path extending through the system from an inlet to an outlet for supplying air to the device;

a motor-driven fan located along the flow path to draw particulate debris laden air into the inlet and rotate it about an axis to form a rotating flow that stratifies the debris laden air with the heaviest particles in the outermost orbits of the rotating flow;

an ejector port for ejecting particulate debris laden air from the stratified rotating flow in the system to the environment;

an air filter located within the rotating flow and across the flow path upstream of the ejector port and the outlet for filtering air from the innermost orbits of the stratified rotating flow, the air filter being elongated in the direction of said axis so that the rotating flow about the filter causes a self cleaning action on the filter;

wherein the motor-driven fan is operable to maintain positive air flow pressure at all rates of air flow demand by the device to minimize debris buildup on the filter.

14. The air cleaning system according to claim 13, wherein the device with a variable air flow demand is an internal combustion engine which exerts a variable vacuum on the outlet of the system by way of the air intake of the engine.

15. An air cleaning method comprising:

drawing particulate debris laden air into an air cleaning system with a motor-driven fan located in the system;

forming a rotating flow of the debris laden air about an axis in a separator-ejector chamber of the system to stratify the flow with the heaviest particles in the outermost orbits of the rotating flow;

flowing air from the innermost orbits of the rotating flow through a filter in the separator-ejector chamber which is located within the rotating flow and extends along said axis such that the flowing air provides a self cleaning action on the filter by the air enroute to an outlet of the system; and

returning particulate debris laden air from the stratified rotating flow in the system to the environment.

16. The method according to claim 15, wherein said returning is performed without disrupting the stratified rotating flow in the system separator-ejector chamber.

17. The method according to claim 16, wherein said returning includes flowing stratified rotating flow unrestricted through an ejector port of the system to the environment.

18. The method according to claim 15 for use in supplying air to a device with a variable air flow demand which applies a variable vacuum to the outlet of the air cleaning system, the method further including operating the motor-driven fan to maintain positive air flow pressure to return particulate debris laden air to the environment from the system at all rates of air flow demand by the device to allow buildup of debris on the filter to be removed at least during low rates of air flow demand.

19. The method according to claim 18, wherein the device is an internal combustion engine which is supplied air from the outlet of the system.

20. An air cleaning method comprising:

drawing particulate debris laden air into an air cleaning system with a motor-driven fan located in the system;

forming a rotating flow of the debris laden air about an axis in the system to stratify the flow by centrifugal force with the heaviest particles in the outermost orbits of the rotating flow;

returning particulate debris laden air from the stratified rotating flow in the system to the environment by flowing stratified rotating flow unrestricted through an ejector port at an axial end of the stratified rotating flow in the system; and

withdrawing air from the innermost orbits of the stratified rotating flow radially inward through a filter within the stratified rotating flow upstream of the ejector port and an outlet of the system by applying a vacuum to the outlet.

21. The method according to claim 20, including operating the motor-driven fan to maintain positive air flow pressure to return particulate debris laden air to the environment from the system at all rates of withdrawal of air through the outlet of the system.

22. The method according to claim 20, wherein said returning includes flowing said stratified rotating flow unrestricted through said ejector port at an axial end of a separator-ejector chamber of the system radially outward from said outlet.