Hydrocarbon sensor and collector

• US 7,056,474 B2
• Filed: 10/29/2001
• Issued: 06/06/2006
• Est. Priority Date: 10/29/2001
• Status: Expired due to Fees

• Current Assignee: Visteon Global Technologies Incorporated (Visteon Corporation)
• Original Assignee: Visteon Global Technologies Incorporated (Visteon Corporation)
• Inventors: Dumas, James T., Johnson, Philip J.
• Primary Examiner(s): Warden, Jill
• Assistant Examiner(s): SINES, BRIAN J
• Application Number:
  US10/039,390
• Publication Number:
  US 20030082824A1
• Time in Patent Office: 1,681 Days
• Field of Search: 422/83, 422/88, 422/93, 422 94- 95, 422/96, 422/97, 422/98, 73/10.1, 73/10.2, 73/232, 73/233.1, 73/233.2, 436/149
• US Class Current: 422/98
• CPC Class Codes: F02M 25/0854 Details of the absorption canister
• CPC Class Codes: F02M 35/10281 Means to remove, re-atomise or redistribute condensed fuel; Means to avoid fuel particles from separating from the mixture apparatus for re-atomising condensed fuel or homogenising fuel-air mixture F02M29/00; other apparatus for treating combustion-air, fuel or fuel-air mixture F02M33/00
• CPC Class Codes: Y10T 436/21 Hydrocarbon
• CPC Class Codes: Y10T 436/25875 Gaseous sample or with change of physical state

Abstract

A hydrocarbon sensor and collector. An element that is capable of absorbing and releasing hydrocarbons is positioned in the air intake system of a vehicle, upstream from the engine and wholly in the airflow. The element has a plurality of chambers defined in it that allow air to pass through the element. The hydrocarbon sensor and collector also includes a means for detecting the level of hydrocarbons absorbed by the element.

Claims

1. A hydrocarbon sensor for detecting hydrocarbons and a collector for collecting hydrocarbons in an air intake system of an engine, said sensor and collector comprising:

a purgeable hydrocarbon collecting element positioned in the air intake system upstream from said engine;

said purgeable hydrocarbon collecting element having a plurality of chambers defined therein, said chambers arranged so as to allow air to pass through said purgeable hydrocarbon collecting element; and

a detecting means for detecting the level of hydrocarbons engaged with said purgeable hydrocarbon collecting element, the detecting means having a first portion connected to the purgeable hydrocarbon collecting element and a second portion connected to the purgeable hydrocarbon collecting element such that an electrical connection between the first portion and the second portion is completed by the purgeable hydrocarbon collecting element.

2. The hydrocarbon sensor and collector of claim 1, wherein said detecting means includes a plurality of wires connected to a diagnostic system.

3. The hydrocarbon sensor and collector of claim 2, wherein said wires are attached to said purgeable hydrocarbon collecting element with a conductive epoxy.

4. The hydrocarbon sensor and collector of claim 2, wherein said wires are molded to said purgeable hydrocarbon collecting element.

5. The hydrocarbon sensor and collector of claim 4, wherein said chambers are octagonal and arranged in a honeycomb pattern.

6. The hydrocarbon sensor and collector of claim 4, wherein said chambers are circular.

7. The hydrocarbon sensor and collector of claim 4, wherein said chambers are square.

8. The hydrocarbon sensor and collector of claim 1, wherein said purgeable hydrocarbon collecting element is configured to collect hydrocarbons in said chambers when said engine is not operating.

9. The hydrocarbon sensor and collector of claim 8, wherein said purgeable hydrocarbon collecting element is configured to release hydrocarbons when said engine is operating.

10. The hydrocarbon sensor and collector of claim 9, wherein said hydrocarbons are released as a result of an increased airflow present in said air intake system when said engine is operating.

11. The hydrocarbon sensor and collector of claim 10, wherein said purgeable hydrocarbon collecting element is formed from carbon mixed with a binder material.

12. The hydrocarbon sensor and collector of claim 11, wherein said binder material is gray clay.

13. The hydrocarbon sensor and collector of claim 11, wherein said binder material is ceramic.

14. The hydrocarbon sensor and collector of claim 10, wherein said purgeable hydrocarbon collecting element is formed from carbon.

15. The hydrocarbon sensor and collector of claim 1, wherein said wires are connected to a wheat stone bridge circuit.

16. A hydrocarbon sensor for detecting hydrocarbons and a collector for collecting hydrocarbons in an air intake system of an engine, said sensor and collector comprising:

a purgeable hydrocarbon collecting element having a plurality of chambers defined therein to allow air to pass through said purgeable hydrocarbon collecting element and said purgeable hydrocarbon collecting element positioned in an intake system of an engine such that substantially all of the airflow entering said engine passes through said purgeable hydrocarbon collecting element; and

a circuit including an electrical connector and said purgeable hydrocarbon collecting element, said circuit being configured to detect the level of hydrocarbons engaged with said purgeable hydrocarbon collecting element.

17. The hydrocarbon sensor and collector of claim 16, wherein said purgeable hydrocarbon collecting element is a purgeable hydrocarbon collecting carbon element.

18. The hydrocarbon sensor and collector of claim 17, wherein said circuit includes a wheat stone bridge.

19. The hydrocarbon sensor and collector of claim 18, wherein said circuit includes a microprocessor.

20. The hydrocarbon sensor and collector of claim 19, wherein said circuit is integrated with the on-board computer of the vehicle.

21. The hydrocarbon sensor and collector of claim 20, wherein said purgeable hydrocarbon collecting carbon element is configured to collect hydrocarbons when an evaporative airflow passes through said purgeable hydrocarbon collecting carbon element.

22. The hydrocarbon sensor and collector of claim 21, wherein said purgeable hydrocarbon collecting carbon element is configured to release hydrocarbons when a moderate to high airflow passes through said carbon element.

23. A method for releasably collecting hydrocarbons and detecting the level of hydrocarbons in an air intake system of an engine, said method comprising the steps of:

positioning a hydrocarbon absorbing element having a plurality of chambers arranged so as to allow air to pass through said element in the air intake system upstream from the engine;

operatively connecting said element to a detecting means for detecting the level of hydrocarbons in said element; and

detecting the level of hydrocarbons in said element.

24. The method of claim 23, further comprising the step of collecting hydrocarbons into said element when said engine is not operating.

25. The method of claim 24, further comprising the step of releasing said collected hydrocarbons when said engine is operating.

26. The method of claim 25, wherein the step of detecting the level of hydrocarbons in the element is performed by measuring the change in resistance of said element.

27. The method of claim 26, further comprising the step of defining chambers in said element.

28. The method of claim 27, wherein an airflow flows through said chambers and said chambers straighten said airflow as it flows through said element.

29. The method of claim 28, further including the step of adjusting the size and shape of said chambers and the thickness of said element.