Missing lens detection system and method

• US 7,057,186 B2
• Filed: 01/17/2002
• Issued: 06/06/2006
• Est. Priority Date: 11/05/1998
• Status: Expired due to Term

• Current Assignee: Johnson & Johnson Vision Care Incorporated (Johnson & Johnson)
• Original Assignee: Johnson & Johnson Vision Care Incorporated (Johnson & Johnson)
• Inventors: Ross, Denwood F. III, Tan, Chandra, Dehkordi, Peyman, Newton, Timothy P., Simmons, Robert Lee, Ebel, James A., Widman, Michael Francis
• Primary Examiner(s): GAGLIARDI, ALBERT J
• Application Number:
  US10/051,992
• Publication Number:
  US 20020066867A1
• Time in Patent Office: 1,601 Days
• Field of Search: 250/341.8, 250/461.1
• US Class Current: 250/461.1
• CPC Class Codes: B65B 25/008 packaging of contact lenses
• CPC Class Codes: B65B 57/10 responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
• CPC Class Codes: G01N 21/9508 Capsules; Tablets

Abstract

A system for determining the presence and optionally the position of an ophthalmic product such as a contact lens in a container is provided.

Claims

1. An apparatus for detecting the presence or position of an ophthalmic product in a sealed container, comprising:

(a) a source of electromagnetic energy located relative to the container to direct electromagnetic energy at the sealed container, said sealed container comprising an attached lidstock to contain the product, said lidstock comprising a reflective foil capable of reflecting the electromagnetic energy, said reflective foil facing said ophthahmic product;

(b) a non-imaging detector disposed relative to the sealed container and the source to detect electromagnetic energy from the source which is reflected by the reflective foil, said non-imaging detector being capable of transmitting a signal corresponding to the energy detected; and

(c) a processor for determining the presence or position of the product in the sealed container responsive to fluorescence, absorption or reflection of the electromagnetic energy by the product, said processor capable of receiving said signal, said signal being correlatable to the presence or position of said ophthalmic product.

2. An apparatus as defined in claim 1, wherein the product is a contact lens.

3. An apparatus as defined in claim 2, wherein the source emits electromagnetic energy having a wavelength in the ultraviolet range.

4. The apparatus according to claim 3, wherein the source emits pulsed electromagnetic energy having a wavelength in the ultraviolet range.

5. An apparatus as defined in claim 2, wherein the source emits electromagnetic energy having a wavelength in the infrared range.

6. An apparatus as defined in claim 2, wherein the contact lens contains an ultraviolet absorbing media which absorbs electromagnetic energy in the ultraviolet range.

7. An apparatus as defined in claim 6, wherein said processor comprises a neural network algorithm.

8. An apparatus as defined in claim 2, wherein the source emits electromagnetic energy in the visible range and said contact lens contains a tint.

9. An apparatus as defined in claim 2, wherein the lens is a hygroscopic lens.

10. An apparatus as defined in claim 2, wherein the lens includes a media which absorbs or reflects electromagnetic energy of a wavelength in a specified range, and the container includes a receptacle for the lens and is constructed from a material which absorbs or reflects the electromagnetic energy differently than the lens.

11. An apparatus as defined in claim 2, wherein said lens includes a media which absorbs or reflects electromagnetic energy having a wavelength in a specified range and said detector is sensitive to electromagnetic radiation in the specified range.

12. An apparatus as defined in claim 2, further comprising a plurality of sources and a plurality of detectors disposed relative to each other for detecting the presence or position of a contact lens in a container.

13. An apparatus as defined in claim 1, wherein said processor comprises a lookup table.

14. An apparatus as recited in claim 1, wherein said detector is a colorimeter.

15. An apparatus as recited in claim 1, wherein said detector is a spectrometer.

16. The apparatus recited in claim 15, further comprising a filter.

17. The apparatus according to claim 1, further comprising one to one hundred detectors.

18. The apparatus according to claim 1, further comprising one to twenty detectors.

19. A method for detecting the presence or position of an ophthahmic product in a sealed container, the product including a media which fluoresces, absorbs or reflects the electromagnetic energy of a frequency in a specified range, the method comprising:

(a) directing electromagnetic energy at the product and the sealed container, said sealed container comprising an attached lidstock to contain the product, said lidstock comprising a reflective foil capable of reflecting the electromagnetic energy, said reflective foil facing said ophthalmic product;

(b) detecting, without imaging, the absence of or reduction in electromagnetic energy of a frequency in a specified range which is reflected by the reflective foil, the absence of or reduction in electromagnetic energy arising from the product fluorescing, absorbing or reflecting at least a portion of the electromagnetic energy;

(c) generating a signal corresponding to the energy detected; and

(d) processing the detected signal to determine the presence or position of the product in the container.

20. A method as defined in claim 19, wherein the electromagnetic radiation is in the ultraviolet range.

21. A method as defined in claim 19, wherein the electromagnetic radiation is in the infrared range.

22. The method of claim 19, wherein said electromagnetic radiation of said directing step is of a frequency in the specified range.