Pump bypass system

• US 7,059,345 B2
• Filed: 12/03/2002
• Issued: 06/13/2006
• Est. Priority Date: 12/03/2002
• Status: Expired due to Term

• Current Assignee: Baker Hughes Holdings LLC (Baker Hughes Company)
• Original Assignee: Baker Hughes Incorporated (Baker Hughes Company)
• Inventors: Shaw, Christopher K.
• Primary Examiner(s): Rivell, John
• Application Number:
  US10/308,580
• Publication Number:
  US 20040103944A1
• Time in Patent Office: 1,288 Days
• Field of Search: 137/565.29, 137/565.3, 137/565.33, 137/565.35, 417/423.14, 417/423.15, 417/423.3
• US Class Current: 137/565.35
• CPC Class Codes: G05D 16/208 using a combination of controlling means as defined in G05D16/2013 and G05D16/2066 G05D16/2073 takes precedence
• CPC Class Codes: Y10T 137/86171 With pump bypass

Abstract

A system for injecting water into a well boosts pressure in a flowline leading to the injection well. A bypass flowline is connected into and forms part of the main flowline. A bypass valve is located in the bypass flowline for opening and closing the bypass flowline. A housing has an inlet connected to the bypass flowline upstream of the bypass valve in an outlet connected to the bypass flowline downstream in the bypass valve. Inlet and outlet valves selectively open and close the inlet and outlet of the housing. A centrifugal pump assembly is mounted in the housing, the pump having an intake in communication with the inlet of the housing. The pump has a discharge tube that communicates with the inlet of the housing. An isolation member separates discharge pressure of the discharge tube from the intake pressure at the intake. A removable end cap on an end of the housing enables the pump assembly to be inserted and withdrawn from the housing.

Claims

1. An apparatus for boosting pressure in a flowline, comprising:

a bypass valve adapted to be connected into flowline;

a housing;

an inlet conduit adapted to connect an interior of the housing to the flowline upstream of the bypass valve;

an inlet valve in the inlet conduit;

a pump assembly comprising an electrical motor located entirely within the housing and a centrifugal pump, the pump having an intake within the housing that is in fluid communication with the inlet conduit and a discharge tube adapted to be in fluid communication with the flowline downstream of the bypass valve;

an outlet valve for selectively isolating the discharge tube from the flowline downstream of the bypass valve, wherein when the bypass valve is closed, the inlet and outlet valves opened and the pump assembly operating, the pump assembly boosts pressure of fluid flowing into the interior of the housing, and when the bypass valve is opened and the inlet and outlet valves closed, fluid may flow through the flowline while the pump assembly is removed for repair or replacement; and

wherein the housing is cylindrical, has an opening on one end, and further comprises;

a removable end cap on the exterior of and closing the opening of the housing, the opening having a diameter larger than a diameter of the pump and the motor, so that removing the end cap enables the pump assembly to be inserted into and withdrawn from the housing through the opening.

2. The apparatus according to claim 1, further comprising:

an outlet conduit extending from the housing to the flowline downstream of the bypass valve, the outlet valve being located in the outlet conduit;

an isolation member separating discharge pressure of the discharge tube from intake pressure at the intake; and

wherein the pump assembly discharge tube discharges into the interior of the housing.

3. The apparatus according to claim 1, wherein the pump assembly comprises a bolted bowl pump and the apparatus further comprises:

an outlet conduit extending from the housing to the flowline downstream of the bypass valve;

an isolation member separating discharge pressure of the discharge tube from intake pressure at the intake, the isolation member having a packoff that seals around an exterior of the pump at a selected point along the pump; and

wherein the pump assembly discharge tube discharges into the interior of the housing, exposing a portion of the pump downstream of the packoff to discharge pressure, while the remaining portion of the pump is exposed to intake pressure.

4. The apparatus according to claim 1, wherein the pump assembly comprises a bolted bowl pump and the apparatus further comprises:

an outlet conduit extending from the housing to the flowline downstream of the bypass valve, the outlet valve being located in the outlet conduit;

a shroud within the housing, having an upstream end sealed to an upstream end of the housing and a downstream end that is spaced upstream from the outlet conduit, at least a portion of the pump being located within the shroud;

a packoff that seals around an exterior of the pump and to an interior of the shroud at a selected point along the pump; and

wherein the pump assembly discharge tube discharges into the interior of the housing, exposing a portion of the pump downstream of the packoff to discharge pressure, while the remaining portion of the pump is exposed to intake pressure.

5. The apparatus according to claim 1, wherein an annular clearance is located between the electrical motor and the housing, the motor being located upstream of the pump, defining an annular passageway from the inlet conduit past the motor and to the intake of the pump to provide cooling for the motor as fluid flows to the intake of the pump.

6. An apparatus for boosting pressure in a flowline, comprising:

a bypass valve adapted to be connected into flowline;

a housing;

an inlet conduit adapted to connect an interior of the housing to the flowline upstream of the bypass valve;

an inlet valve in the inlet conduit;

a pump assembly comprising an electrical motor located entirely within the housing and a centrifugal pump, the pump having an intake within the housing that is in fluid communication with the inlet conduit and a discharge tube adapted to be in fluid communication with the flowline downstream of the bypass valve;

an outlet valve for selectively isolating the discharge tube from the flowline downstream of the bypass valve, wherein when the bypass valve is closed, the inlet and outlet valves opened and the pump assembly operating, the pump assembly boosts pressure of fluid flowing into the interior of the housing, and when the bypass valve is opened and the inlet and outlet valves closed, fluid may flow through the flowline while the pump assembly is removed for repair or replacement;

an outlet conduit extending from the housing to the flowline downstream of the bypass valve;

wherein the pump assembly discharge tube sealingly stabs within and into engagement with the outlet conduit; and

the outlet valve is located in the outlet conduit.

7. An apparatus for boosting pressure in a main flowline, comprising:

a bypass flowline adapted to be connected into the main flowline;

a bypass valve in the bypass flowline for selectively blocking flow through the bypass flowline;

a housing having an inlet connected to the bypass flowline upstream of the bypass valve, the bypass flowline providing a flowpath for the main flowline when the bypass valve is open that bypasses the housing;

an inlet valve that selectively opens and closes the inlet of the housing;

a centrifugal pump assembly including a motor and a centrifugal pump mounted in the housing, the pump having an intake in fluid communication with the inlet of the housing and a discharge tube in fluid communication with the bypass flowline downstream of the bypass valve, the motor being located upstream from the intake of the pump so that fluid flowing into the housing to the intake flows over the motor;

an outlet valve that selectively opens and blocks communication between the discharge tube and the bypass flowline;

an isolation member separating discharge pressure of the discharge tube from intake pressure at the intake;

the housing having one end containing an opening; and

an end cap removably secured to said one end of the housing over the opening, the opening being larger than a maximum diameter of the pump assembly, the end cap being accessible from an exterior of the housing so that when removed, the pump assembly can be withdrawn from and inserted into the housing through the opening while fluid flows through the bypass flowline.

8. The apparatus according to claim 7, further comprising:

an outlet conduit extending from the housing to the bypass flowline downstream of the bypass valve;

wherein the discharge tube of the pump stabs into the outlet conduit;

a seal located between an exterior portion of the discharge tube and an interior portion of the outlet conduit; and

wherein

the isolation member comprises the seal.

9. The apparatus according to claim 7, further comprising:

an outlet conduit extending from the housing to the bypass flowline downstream of the bypass valve;

wherein

the isolation member comprises a packoff that seals around an exterior of the pump at a selected point along the pump; and

wherein the discharge tube of the pump discharges into the interior of the housing, exposing a portion of the pump downstream of the packoff to discharge pressure, while the remaining portion of the pump is exposed to intake pressure.

10. An apparatus for boosting pressure, comprising:

a main flowline;

a bypass flowline connected into and inline with the main flowline;

a bypass valve in the bypass flowline for selectively blocking flow from the main flowline through the bypass flowline;

a cylindrical housing having an inlet conduit connected to the bypass flowline upstream of the bypass valve and an outlet conduit connected to the bypass flowline downstream of the bypass valve;

an inlet valve in the inlet conduit that selectively opens and closes the inlet of the housing;

an outlet valve in the outlet conduit that selectively opens and closes the outlet of the housing;

when the bypass valve is open and the inlet and outlet valves closed, the bypass flowline defining a flowpath that is exterior of the housing to allow fluid to flow through the main flowline without flowing through the housing;

a centrifugal pump assembly including a motor and a centrifugal pump mounted in the housing parallel with a longitudinal axis of the housing, the pump and the motor being of smaller diameter than the housing, defining an annular passageway within the housing, the pump having an intake in fluid communication with the passageway and the inlet conduit of the housing and a discharge tube in fluid communication with the outlet conduit of the housing, the motor being located upstream of the pump, causing the pump to draw fluid through the inlet conduit of the housing and through the passageway over the motor to the intake of the pump and to discharge fluid into the outlet conduit of the housing;

an isolation member separating discharge pressure of the discharge tube from intake pressure at the intake of the pump; and

a removable end cap on an end of the housing opposite the outlet conduit, the end cap being on an exterior portion of the housing and removable without disturbing the connections of the bypass conduit to the main flowline, the end cap defining an opening in the housing that is larger in diameter than the pump and the motor, so that when the end cap is removed the pump assembly can-be inserted into and withdrawn from the housing while fluid flows through the main flowline and the bypass conduit.

11. The apparatus according to claim 10, further comprising:

wherein the discharge tube of the pump stabs within and into engagement with the outlet conduit of the housing; and

the isolation member comprises a seal that seals between an exterior portion of the discharge tube and an interior portion of the outlet conduit of the housing.

12. The apparatus according to claim 10, wherein:

the isolation member comprises a packoff that seals around an exterior of the pump at a selected point along the pump; and

the discharge tube of the pump discharges into the interior of the housing, exposing a portion of the pump downstream of the packoff to discharge pressure, while the remaining portion of the pump is exposed to intake pressure.

13. The apparatus according to claim 10, wherein;

the isolation member comprises a shroud having an upstream end in fluid communication with the inlet of the housing, the shroud extending over the motor and having a packoff that seals between the shroud and the pump at a selected point along the pump, defining a first portion of the pump upstream of the packoff that is exposed to intake pressure; and

the discharge tube of the pump discharges into the interior of the housing, exposing a second portion of the pump downstream of the packoff to discharge pressure.

14. A method for boosting pressure in a flowline, comprising:

(a) connecting a bypass valve into the flowline;

(b) connecting an inlet of a housing to the flowline upstream of the bypass valve;

(c) providing a centrifugal pump assembly with an electrical motor and a pump, mounting the motor and an intake of a centrifugal pump assembly in the housing in fluid communication with the inlet of the housing, and a discharge tube of the pump assembly in fluid communication with the flowline downstream of the bypass valve;

(d) isolating fluid pressure at the intake from fluid pressure at the discharge tube;

(e) opening the inlet of the housing, closing the bypass valve, and operating the pump assembly, thereby causing fluid from the flowline to flow into the housing where the pump increases the pressure and discharges the fluid back into the flowline, and flowing at least some of the fluid over the motor as the fluid flows to the intake of the pump;

(f) selectively closing the inlet of the housing and an outlet of the housing and opening the bypass valve, and flowing fluid through the flowline exterior of the housing; and

(g) removing a closure member from one end of the housing and withdrawing the pump and the motor through the opening.

15. The method according to claim 14, wherein step (d)comprises:

sliding the discharge tube sealingly into an outlet of the housing.

16. The method according to claim 14, wherein step (d) comprises:

installing a packoff around the pump assembly at a point between the intake and the discharge tube; and

step (e) comprises;

discharging the fluid from the discharge tube into the interior of the housing to expose an exterior portion of the pump assembly downstream of the packoff to discharge pressure.