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Head side airbag cushion fold

  • US 7,059,630 B2
  • Filed: 03/31/2004
  • Issued: 06/13/2006
  • Est. Priority Date: 03/31/2004
  • Status: Expired due to Fees
First Claim
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1. A method of folding an airbag comprising a front portion, a back portion joined to the front portion, a throat portion connected to an associated inflator, a first top longitudinal edge, a first bottom longitudinal edge, a first side edge, a second side edge proximate to the inflator, and an airbag width formed between the top and bottom longitudinal edges, the method comprising:

  • orienting the front portion to face upwardly;

    folding the first bottom longitudinal edge toward the first top longitudinal edge wherein a first bottom fold is formed about one-eighth to one-tenth of the total width of the airbag, wherein the first bottom fold forms a second bottom longitudinal edge;

    folding the second bottom longitudinal edge toward the first top longitudinal edge wherein a second bottom fold is formed about one-half to one-fifth of the width of the first bottom fold;

    folding the second bottom fold toward the first top longitudinal edge thereby forming a first plurality of folds extending to about one-eighth to one-fifth of the width of the airbag from the first top longitudinal edge, wherein the first plurality of folds comprises a backside downwardly oriented;

    orienting the back portion of the folded airbag upwardly and the front portion downwardly;

    folding the backside of the first plurality of folds to the first top longitudinal edge to form at least one additional roll; and

    folding the second edge beneath the inflator to form a third fold wherein the third fold is formed beneath the inflator.

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