Instant start electronic ballast with universal AC input voltage

• US 7,061,188 B1
• Filed: 10/30/2002
• Issued: 06/13/2006
• Est. Priority Date: 03/29/2002
• Status: Expired due to Fees

• Current Assignee: Technical Consumer Products, Inc. (Quality Light Source GmbH)
• Original Assignee: Technical Consumer Products, Inc. (Quality Light Source GmbH)
• Inventors: Katyl, Robert H., Dranchak, David W.
• Primary Examiner(s): Vo, Tuyet
• Assistant Examiner(s): A, MINH D
• Application Number:
  US10/283,589
• Time in Patent Office: 1,322 Days
• Field of Search: 315/307, 315/209.R, 315/229, 315/DIG.4, 315/DIG.7, 315/312, 315/291, 315/302, 315/224, 315/226, 363/132, 363/98, 363/17, 363/27, 363/136
• US Class Current: 315/291
• CPC Class Codes: H05B 41/28 using static converters
• CPC Class Codes: H05B 41/2821 by means of a single-switch converter or a parallel push-pull converter in the final stage H05B41/285 takes precedence
• CPC Class Codes: Y02B 20/00 Energy efficient lighting technologies, e.g. halogen lamps or gas discharge lamps

Abstract

The present invention relates to an electronic ballast that energizes fluorescent lamps connected in a parallel configuration. The ballast employs a power factor correcting boost converter that can be used over a wide range of AC line voltages to provide regulated power to a self-oscillating sine wave inverter that drives the fluorescent lighting load at high frequencies. The inverter employs special networks that limit a certain type of shoot-through current, and thus improve the efficiency of the unit. Also included is a restart circuit that limits power losses during the zero lamp condition, by periodically interrupting the inverter operation when the zero lamp state is detected. To improve operation of the power factor correcting circuitry over the wide range of AC line voltages, a DC offset is added to the sampled AC voltage at the higher AC line voltages by Zener diode based coupling circuit.

Claims

1. An electronic ballast capable of energizing a plurality of gas discharge lamps connected in a parallel configuration comprising a power factor correcting boost converter capable of being used over a wide range of alternating current (AC) line voltages to provide regulated power to a self-oscillating sine wave inverter that drives the plurality of gas discharge lamps at high frequencies, and at least one diode-resistor parallel circuit within said self-oscillating sine wave inverter to minimize parasitic currents and reduce circuit heating, and said power factor correcting boost converter including a Zener diode based coupling circuit which adds a direct current (DC) offset to sampled alternating current (AC) line voltages.

2. The electronic ballast capable of energizing a plurality of gas discharge lamps connected in a parallel configuration in accordance with claim 1, wherein said at least one diode-resistor parallel circuit includes at least one diode and a bypass resistor.

3. The electronic ballast capable of energizing a plurality of gas discharge lamps connected in a parallel configuration in accordance with claim 1, further including a first diode-resistor parallel circuit and a second diode-resistor parallel circuit to minimize parasitic currents and reduce circuit heating.

4. The electronic ballast capable of energizing a plurality of gas discharge lamps connected in a parallel configuration in accordance with claim 1, wherein said Zener diode is serially connected to form a coupling circuit, that includes at least one Zener diode and a filter including at least one capacitor and at least one resistor.

5. An instant start electronic ballast that energizes a plurality of gas discharge lamps connected in parallel comprising a mechanism that cycles a self-oscillating half-bridge inverter on and off at a slow periodic rate, under control of a zero lamp sense circuit;

wherein a MOSFET switch provides a steady gate signal while delivering power to a load, but is switched off when its boost converter is disabled, stopping the inverter oscillation during a condition when said plurality of gas discharge lamps is electrically connected, but no lamps, defective or inoperative lamps are present resulting in a reduction of circuit temperatures in said condition;

wherein said mechanism repeats the on and off cycle until restoration of the load, whereupon the MOSFET switch closes and a diac circuit restarts operation of said half-bridge inverter; and

normal operation is resumed upon installation of a new lamp, without disconnection and reconnection of an AC power source.

6. An electronic ballast capable of energizing a plurality of gas discharge lamps connected in a parallel configuration comprising:

a. a power factor correcting boost converter capable of being used over a wide range of alternating current (AC) line voltages to provide regulated power to a self-oscillating sine wave inverter that drives the plurality of gas discharge lamps at high frequencies, said power factor correcting boost converter including a Zener diode based coupling circuit which adds a direct current (DC) offset to sampled alternating current (AC) line voltages;

b. a mechanism capable of cycling an inverter on and off at a periodic rate during a condition when the electronic ballast is energized with alternating current (AC), when said plurality of gas-discharge lamps is electrically connected but inoperative; and

c. further including at least one diode-resistor parallel circuit to minimize parasitic currents and reduce circuit heating.

7. The electronic ballast capable of energizing a plurality of gas discharge lamps connected in a parallel configuration in accordance with claim 6, wherein said at least one diode-resistor parallel circuit includes at least one diode and a bypass resistor.

8. The electronic ballast capable of energizing a plurality of gas discharge lamps connected in a parallel configuration in accordance with claim 6, further including a first diode-resistor parallel circuit and a second diode-resistor parallel circuit to minimize parasitic currents and reduce circuit heating.

9. The electronic ballast capable of energizing a plurality of gas discharge lamps connected in a parallel configuration in accordance with claim 6, wherein said a serially connected Zener diode based coupling circuit includes at least one Zener diode and a filter including at least one capacitor and at least one resistor.

10. The electronic ballast capable of energizing a plurality of gas discharge lamps connected in a parallel configuration in accordance with claim 6, wherein said mechanism includes a MOSFET switch controlled by rectified direct current (DC).

11. The electronic ballast capable of energizing a plurality of gas discharge lamps connected in a parallel configuration in accordance with claim 10, wherein the voltage to said MOSFET switch is provided by a diode and a filtered voltage divider.

12. The electronic ballast capable of energizing a plurality of gas discharge lamps connected in a parallel configuration in accordance with claim 11, further including a diac circuit which acts to restart the operation of said inverter.

13. The electronic ballast capable of energizing a plurality of gas discharge lamps connected in a parallel configuration in accordance with claim 6, further including a diac circuit which acts to restart the operation of said inverter.

14. A circuit for exciting a plurality of gas-discharge lamps comprising:

a. a first subcircuit to rectify a first alternating current (AC) voltage forming a pulsating DC voltage;

b. a power factor correction subcircuit to boost said pulsating DC voltage to form a higher DC voltage;

c. a third subcircuit to convert said higher DC voltage to a second AC voltage for exciting said plurality of gas-discharge lamps, wherein a frequency of said second AC voltage is higher than a frequency of the first AC voltage; and

d. said power factor correction subcircuit further comprising circuitry to periodically interrupt power to said third subcircuit when a zero lamp state is detected.

15. The circuit for exciting a plurality of gas-discharge lamps as recited in claim 14, wherein said power factor correcting boost converter periodically interrupts the power to said third subcircuit when said plurality of gas-discharge lamps is electrically disconnected from said circuit.

16. The circuit for exciting a plurality of gas-discharge lamps as recited in claim 14, wherein said power factor correcting boost converter periodically interrupts the power to said third subcircuit—

when one or more of said plurality of gas-discharge lamps is absent or inoperative.

17. The circuit for exciting a plurality of gas-discharge lamps as recited in claim 14, wherein said plurality of gas-discharge lamps are connected in a parallel configuration.

18. A circuit for exciting a plurality of gas-discharge lamps comprising:

a. a first subcircuit to rectify a first alternating current (AC) voltage forming a rectified voltage;

b. a power factor correction subcircuit to boost said rectified voltage;

c. a third subcircuit to convert said boosted rectified voltage to a second AC voltage for exciting said plurality of gas-discharge lamps, wherein a frequency of said second AC voltage is higher than a frequency of a said first AC voltage; and

d. said third subcircuit further comprising a plurality of switching devices, an isolation choke, and a plurality of transient parasitic current limiting circuits to limit the transient parasitic current through said plurality of switching devices;

at least one of said transient parasitic current limiting circuits comprising a diode and resistor connected in parallel that minimize the parasitic current, reduce circuit heating and provide an increase in reliability and useful life of the circuit;

wherein said plurality of transient-parasitic current limiting circuits is connected between each of said plurality of switching devices and said isolation choke.

19. The circuit for exciting a plurality of gas-discharge lamps as recited in claim 18, wherein each of said plurality of transient parasitic current limiting circuits comprises a diode.

20. The circuit for exciting a plurality of gas-discharge lamps as recited in claim 19, wherein each of said plurality of transient parasitic current limiting circuits comprises a resistor.

21. The circuit for exciting a plurality of gas-discharge lamps as recited in claim 20, wherein said plurality of switching devices are bipolar transistors.

22. The circuit for exciting a plurality of gas-discharge lamps as recited in claim 20, wherein said plurality of switching devices are MOSFETs.

23. The circuit for exciting a plurality of gas-discharge lamps as recited in claim 18 wherein said plurality of gas-discharge lamps are connected in a parallel configuration.

24. An inverter circuit comprising:

a. first and second switching devices connected in series;

b. a positive feedback device for each of said switching devices arranged to provide alternate switching of said first and second switching devices;

c. an isolation choke to provide current limiting;

d. a starting circuit to initiate oscillation;

e. bypass diodes to prevent reverse currents from flowing through said first and second switching devices;

f. first and second transient parasitic current limiting circuits; and

g. a resonant coupling device to transfer power to a load;

each of said first and second transient parasitic current limiting circuits, at least one of said transient parasitic current limiting circuits comprising a diode and resistor connected in parallel, connected between each of said first and second switching devices and said isolation choke to limit the transient parasitic current through said first and second switching devices.

25. The inverter circuit as recited in claim 24, wherein said first and second switching devices are bipolar transistors.

26. The inverter circuit as recited in claim 24, wherein said first and second switching devices are MOSFETs.

27. The inverter circuit as recited in claim 24, wherein each of said first and second transient parasitic current limiting circuits comprises a diode.

28. The inverter circuit as recited in claim 24, wherein each of said first and second transient parasitic current limiting circuits comprises a resistor.