Cargo container tomography scanning system

• US 7,062,011 B1
• Filed: 12/10/2003
• Issued: 06/13/2006
• Est. Priority Date: 12/10/2002
• Status: Expired due to Fees

• Current Assignee: Analogic Corporation
• Original Assignee: Analogic Corporation
• Inventors: Tybinkowski, Andrew P., Swain, Ronald
• Primary Examiner(s): Glick, Edward J.
• Assistant Examiner(s): Kao, Chih-Cheng Glen
• Application Number:
  US10/732,087
• Time in Patent Office: 916 Days
• Field of Search: 378/4, 378/10, 378/17, 378/57
• US Class Current: 378/57
• CPC Class Codes: G01N 2223/419 computed tomograph
• CPC Class Codes: G01N 23/046 using tomography, e.g. computed tomography [CT]
• CPC Class Codes: G01V 5/226 using tomography

Abstract

An X-ray computed tomography scanning system adapted to scan air cargo containers or other larger containers for detection of explosives, drugs, and other contraband. The system includes a table that rotates about an axis of rotation for supporting a cargo container, an X-ray source movable parallel to the rotation axis of the table on one side of the table, and an X-ray detector movable parallel to the rotation axis of the table on another side of the table.

Claims

1. An X-ray computed tomography scanning system adapted to scan air cargo containers or other larger containers for detection of explosives, drugs, and other contraband, comprising:

a table that rotates about an axis of rotation, wherein the table is sized and adapted to receive and support thereon a cargo container sized and adapted to contain a plurality of pieces of luggage, and wherein the axis of rotation of the table extends in a vertical direction;

an X-ray source linearly movable parallel to the rotation axis of the table on one side of the table;

an X-ray detector linearly movable parallel to the rotation axis of the table on another side of the table, wherein the X-ray source and the X-ray detector are controlled such that they move in a synchronized manner when the table is rotated;

a conveyor for successively conveying cargo containers onto and off of the table;

an X-ray containment shield enclosing the table, the X-ray source, and the X-ray detector, wherein the shield includes doors for allowing passage of a cargo container onto and off of the table via the conveyor; and

a data acquisition system including a computer for receiving and processing signals generated by the X-ray detector, wherein the synchronized rotation of the table and linear movement of the X-ray source and the X-ray detector allows the data acquisition system to produce computed tomography images of a cargo container located on the rotating table.

2. A system according to claim 1, wherein the X-ray source is for a dual energy, helical-cone-beam, multi-slice computed tomography X-ray system.

3. A system according to claim 1, wherein the X-ray detector is a two dimensional X-ray detector array.

4. A system according to claim 1, wherein the table is driven about the rotation axis by a drive assembly.

5. A system according to claim 4, wherein the drive assembly comprises a pulley secured to the table, a drive belt connected to the pulley, and a motor connected to the drive belt for causing the drive belt to rotate the pulley and the table.

6. A system according to claim 1, wherein the X-ray source and the X-ray detector are disposed on diametrically opposite sides of the table.

7. A system according to claim 1, wherein a first platform supports the X-ray source and is movable parallel to the rotation axis of the table, and a second platform separate from the first platform supports the X-ray detector and is also movable parallel to the rotation axis of the table.

8. A system according to claim 7, wherein drive mechanisms are used to raise and lower the first and the second platforms.

9. A system according to claim 8, wherein the drive mechanisms comprise rotary motors driving vertically extending screws threaded through bearings secured to the platforms, such that the motors turning the screws cause the platforms to be raised or lowered.

10. A system according to claim 7, wherein the first and the second platforms are raised and lowered only when the table is rotated.

11. A system according to claim 1, wherein the X-ray source and the X-ray detector are controlled such that the X-ray source and the X-ray detector move together in opposite directions parallel to the rotation axis of the table to scan, respectively, successive containers, whereby the system can scan a larger number of containers in a shorter amount of time.

12. A system according to claim 1, wherein the conveyer includes a plurality of individual conveyor sections including an entrance conveyor, an interim entrance conveyor positioned between the table and the entrance conveyor, an exit conveyor, and an interim exit conveyor positioned between the table and the exit conveyor.

13. A system according to claim 12, wherein the conveyors are each motorized.

14. A system according to claim 1, wherein the table includes a motorized conveyor.

15. A system according to claim 1, wherein the table includes locks for securing the containers thereon during scanning.

16. A system according to claim 1, wherein the doors of the shield are adapted to slide open for allowing passage of a container onto and off the table.

17. A system according to claim 1, wherein the containment shield includes four sides and a top panel.

18. A system according to claim 1, wherein the computer controls rotation of the table and movement of the X-ray detector and the X-ray sources and synchronizes the movement of the table, the X-ray detector, and the X-ray source.

19. A system according to claim 1, further comprising motors for causing rotation of the table and movement of the X-ray detector and the X-ray source, motors for opening and closing doors of the X-ray containment shield surrounding the table, the X-ray detector, and the X-ray source to allow a container to be placed on and removed from the table, and motors for driving conveyors for placing and removing containers from the table, wherein the computer controls the motors and synchronizes operation of the table, the X-ray detector, the X-ray source, the doors, and the conveyors.

20. A method of CT scanning cargo containers or other larger containers for detection of explosives, drugs, and other contraband, comprising:

enclosing an X-ray source, an X-ray detector, and a table within an X-ray containment enclosure, wherein the enclosure includes two or more doors adapted to open and close to allow passage of successive cargo containers onto and off of the table;

opening one or more of the doors of the containment enclosure;

conveying one or more cargo containers through doors of the containment enclosure and onto and off of the table, wherein the table is sized and adapted to receive and support thereon a cargo container;

closing one or more of the doors to enclose a container supported on the table within the containment enclosure;

rotating the table and a container to be scanned about an axis of rotation of the table, wherein the axis of rotation of the table extends in a vertical direction;

simultaneously linearly moving the X-ray source and the X-ray detector parallel to the axis of rotation on opposite sides of the container as the container is rotated by the table so as to project

an X-ray beam from the X-ray source, through the container to the X-ray detector as the X-ray source and the X-ray detector move parallel to the axis of rotation; and

receiving and processing signals generated by the X-ray detector, wherein the simultaneous rotation of the table and linear movement of the X-ray source and the X-ray detector allows three dimensional projection and axial computed tomography images of a cargo container located on the rotating table to be produced.

21. A method according to claim 20, wherein the X-ray source is for a dual energy, helical-cone-beam, multi-slice computed tomography X-ray system.

22. A method according to claim 20, wherein the X-ray detector is a two dimensional X-ray detector array.

23. A method according to claim 20, wherein the X-ray source and the X-ray detector are disposed on diametrically opposite sides of the container.

24. A method according to claim 20, wherein the X-ray source and the X-ray detector are moved together in opposite directions parallel to the rotation axis to scan, respectively, successive containers, so that the system can scan a larger number of containers in a shorter amount of time.

25. An X-ray computed tomography scanning system adapted to scan air cargo containers or other larger containers for detection of explosives, drugs, and other contraband, comprising:

an X-ray containment enclosure;

a table, positioned within the X-ray containment enclosure, that rotates about an axis of rotation, wherein the table is sized and adapted to receive and support thereon a cargo container sized and adapted to contain a plurality of pieces of luggage, and wherein the axis of rotation of the table extends in a vertical direction;

an X-ray source linearly movable parallel to the rotation axis of the table on one side of the table within the X-ray containment enclosure, wherein the X-ray source is configured to emit X-rays only when the table is rotating;

an X-ray detector linearly movable parallel to the rotation axis of the table on another side of the table within the containment enclosure, wherein the X-ray source and the X-ray detector are controlled such that they move in a synchronized manner when the table is rotated;

a conveyor for successively conveying cargo containers onto and off of the table, wherein the conveyor includes a plurality of individual conveyor sections, including an entrance conveyor section, an interim entrance conveyor section positioned within the containment enclosure between the table and the entrance conveyor section, an exit conveyor section, and an interim exit conveyor section positioned within the containment enclosure between the table and the exit conveyor section, and wherein the conveyor is configured to move one or more cargo containers while a cargo container is supported on the table within the containment enclosure;

a data acquisition system including a computer for receiving and processing signals generated by the X-ray detector, wherein the synchronized rotation of the table and linear movement of the X-ray source and the X-ray detector allows the data acquisition system to produce computed tomography images of a cargo container located on the rotating table; and

wherein the containment enclosure includes two movable doors for allowing passage of one or more cargo containers onto and off of the table via the conveyor.

26. A system according to claim 25, wherein the X-ray source is configured to produce a dual energy, helical-cone-beam.

27. A system according to claim 25, wherein the table is driven about the rotation axis by a drive assembly.

28. A system according to claim 27, wherein the drive assembly comprises a pulley secured to the table, a drive belt connected to the pulley, and a motor connected to the drive belt for causing the drive belt to rotate the pulley and the table.

29. A system according to claim 25, wherein the computer controls rotation of the table and movement of the X-ray detector and the X-ray source and synchronizes the movement of the table, the X-ray detector, and the X-ray source.